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Alloy Steel ASTM A182 F11 Ferrule Fittings are precision-engineered components designed to provide exceptional performance in high-pressure and high-temperature piping systems. These fittings are manufactured using premium quality alloy steel that ensures superior strength, corrosion resistance, and durability. With excellent weldability and formability, ASTM A182 F11 Ferrule Fittings are ideal for industrial applications involving steam, gas, oil, and chemical fluids. The fittings are commonly used in power generation plants, petrochemical units, and refineries where reliability is critical. Their ferrule design ensures a tight, leak-free connection even under severe operating conditions.
These ferrule fittings are manufactured in accordance with international standards such as ASTM, ASME, and ANSI to meet the demanding needs of global industries. Alloy Steel F11 material, a chromium-molybdenum alloy, provides excellent resistance to oxidation and scaling at elevated temperatures. The fittings exhibit strong mechanical properties and can withstand thermal fatigue and creep deformation. They are available in various configurations including unions, elbows, tees, adapters, and connectors to suit diverse piping requirements. The surface finish of each component is smooth and free from imperfections, ensuring safe and long-term operation.
One of the key advantages of ASTM A182 F11 Alloy Steel Ferrule Fittings is their ability to maintain structural integrity in fluctuating temperature and pressure environments. The material composition, containing chromium and molybdenum, enhances both toughness and hardenability. These fittings are widely used in high-pressure hydraulic and pneumatic systems where leak-proof connections are essential. Their precise dimensional accuracy ensures ease of installation and compatibility with other standard components. Each fitting undergoes stringent testing and inspection to guarantee quality and reliability before being dispatched to customers.
Alloy Steel ASTM A182 F11 Ferrule Fittings are designed for easy assembly and disassembly, allowing for quick maintenance and replacement in critical systems. Their double ferrule design ensures a strong grip on the tubing, providing vibration resistance and improved sealing capability. These fittings can operate efficiently in environments where temperature ranges from cryogenic to elevated levels, offering long service life and consistent performance. They are ideal for instrumentation, control systems, and process connections in industries such as chemical, power, and oil & gas.
Corrosion resistance is another significant feature of Alloy Steel F11 Ferrule Fittings. The chromium content forms a passive oxide layer that protects the surface from oxidation and pitting. This makes the fittings suitable for use in corrosive media, acidic environments, and high-moisture applications. To enhance longevity, the fittings can be further treated with coatings or surface polishing depending on the application. They also comply with NACE and other international standards for use in sour service applications, ensuring safe operation in harsh industrial conditions.
These fittings are available in multiple sizes, pressure ratings, and end connections to meet diverse project requirements. Common types include compression fittings, male and female connectors, bulkhead unions, and tube adapters. Alloy Steel ASTM A182 F11 Ferrule Fittings are compatible with both seamless and welded tubes, providing flexibility in design and installation. Manufacturers often provide customization options in terms of dimensions, threading, and surface finishes to meet client-specific demands. Their long-lasting performance helps minimize downtime and reduce maintenance costs in complex piping systems.
In conclusion, Alloy Steel ASTM A182 F11 Ferrule Fittings offer a perfect combination of strength, corrosion resistance, and versatility for critical engineering applications. Their precise manufacturing standards, reliable sealing performance, and durability make them a preferred choice across global industries. Whether used in power plants, chemical processing units, or oil & gas facilities, these fittings deliver unmatched efficiency and safety. Choosing certified suppliers ensures the fittings meet required mechanical and chemical specifications, contributing to a more efficient and reliable piping network.
Specification Table
| Specification | Details |
|---|---|
| Product Name | Alloy Steel ASTM A182 F11 Ferrule Fittings |
| Material Grade | ASTM A182 Grade F11 (Cr-Mo Alloy Steel) |
| Standards | ASTM A182 / ASME SA182 |
| Type | Single Ferrule / Double Ferrule Fittings |
| Sizes | 1/8” OD to 2” OD or as per custom requirements |
| Connection Type | Male, Female, Union, Elbow, Tee, Adapter, Connector |
| Pressure Rating | Up to 6000 PSI (depending on size and configuration) |
| Temperature Range | -50°C to 600°C |
| End Connections | NPT, BSP, BSPT, Compression, Welded Ends |
| Surface Finish | Natural, Polished, or Customized Finish |
| Applications | Oil & Gas, Power Generation, Chemical Processing, Petrochemical, Refineries |
Chemical Composition (Typical ranges for SSASTM A182 F11)
Note: Values are typical ranges. Final composition will be confirmed on MTC provided per lot.
| Element | Content (%) |
|---|---|
| Carbon (C) | 0.05 – 0.15 |
| Manganese (Mn) | 0.30 – 0.60 |
| Phosphorus (P) | ≤ 0.025 |
| Sulfur (S) | ≤ 0.025 |
| Silicon (Si) | 0.50 – 1.00 |
| Chromium (Cr) | 1.00 – 1.50 |
| Molybdenum (Mo) | 0.44 – 0.65 |
| Nickel (Ni) | ≤ 0.50 |
| Copper (Cu) | ≤ 0.40 |
Mechanical Properties (Typical)
| Property | Value | Unit |
|---|---|---|
| Tensile Strength, Min | 415 | MPa |
| Yield Strength, Min | 205 | MPa |
| Elongation, Min | 20 | % |
| Hardness, Max | 197 | HB |
| Impact Strength | ≥ 27 | J (at room temperature) |
| Density | 7.8 | g/cm³ |
| Melting Point | 1425 – 1510 | °C |
Equivalent Grades
| Standard | Equivalent Grade |
|---|---|
| ASTM / ASME | A182 F11 / SA182 F11 |
| UNS | K11597 |
| DIN | 1.7335 |
| EN | 11CrMo9-10 |
| BS | 622-515A / 622-515B |
| AFNOR | 15CD2.05 |
| JIS | SCMV2 |
Dimension & Weight Chart (Selected common sizes)
Below is a representative chart showing outside diameter, wall thickness, inside diameter, cross-sectional area of metal and calculated weight per metre (kg/m). Values are calculated using density = 7.93 g/cm³ and are for guidance — use actual MTC values for procurement & engineering.
| Tube OD (inches) | Thread Size (NPT) | Length (mm) | Across Flats (mm) | Approx. Weight (grams) |
|---|---|---|---|---|
| 1/8" | 1/8" NPT | 25 | 12 | 20 |
| 1/4" | 1/4" NPT | 32 | 14 | 35 |
| 3/8" | 3/8" NPT | 38 | 17 | 55 |
| 1/2" | 1/2" NPT | 45 | 22 | 85 |
| 3/4" | 3/4" NPT | 52 | 27 | 125 |
| 1" | 1" NPT | 60 | 32 | 180 |
| 1 1/4" | 1 1/4" NPT | 68 | 41 | 240 |
| 1 1/2" | 1 1/2" NPT | 76 | 46 | 320 |
| 2" | 2" NPT | 86 | 55 | 450 |
Types Of Alloy Steel ASTM A182 F11 Ferrule Fittingss and Tubes
Stainless Steel Ferrule Fitting
Monel 400 Ferrule Fitting
Hastelloy Ferrule Fitting
Nickel Ferrule Fitting
Super Duplex Ferrule Fitting
Duplex Ferrule Fitting
Inconel 600 Ferrule Fitting
Monel K500 Ferrule Fitting
Frequently Asked Questions (FAQ)
What are Alloy Steel ASTM A182 F11 Ferrule Fittings?
Alloy Steel ASTM A182 F11 Ferrule Fittings are precision-engineered components made from chromium-molybdenum alloy steel. They are used to create strong, leak-proof connections in high-pressure and high-temperature piping systems such as refineries, power plants, and chemical industries.
What are the main advantages of using ASTM A182 F11 Ferrule Fittings?
The key benefits include excellent mechanical strength, superior corrosion resistance, durability under high stress, and compatibility with various tube materials. They also offer easy installation, high pressure handling capacity, and vibration resistance.
Where are Alloy Steel F11 Ferrule Fittings commonly used?
These fittings are widely used in applications like oil & gas pipelines, chemical processing plants, steam systems, heat exchangers, and power generation units. Their resistance to oxidation and scaling makes them ideal for elevated temperature environments.
What is the temperature and pressure range of ASTM A182 F11 Ferrule Fittings?
Alloy Steel ASTM A182 F11 Ferrule Fittings can typically withstand temperatures from -50°C up to 600°C and pressure ratings up to 6000 PSI, depending on size, type, and configuration.
Are Alloy Steel ASTM A182 F11 Ferrule Fittings corrosion-resistant?
Yes. Due to the chromium and molybdenum content, F11 alloy steel provides excellent resistance to oxidation, corrosion, and scaling. This makes the fittings suitable for use in harsh and corrosive service conditions.
What types of Ferrule Fittings are available in Alloy Steel ASTM A182 F11?
Common types include unions, elbows, tees, adapters, connectors, male and female fittings, bulkhead unions, and tube-to-pipe fittings. Both single ferrule and double ferrule designs are available to suit different applications.
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