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Alloy Steel ASTM A182 F22 Ferrule Fittings are precision-engineered components designed for high-pressure and high-temperature applications. Manufactured from chromium-molybdenum alloy steel, these fittings provide exceptional tensile strength, toughness, and long-lasting performance in corrosive environments. The F22 grade ensures superior resistance to oxidation and scaling even in elevated temperatures, making it ideal for steam and chemical processing industries. These ferrule fittings are available in various configurations, including male connectors, bulkhead unions, and tube adapters. Their accurate dimensions and tight tolerances ensure a leak-free and secure connection across all piping systems.
The production of Alloy Steel ASTM A182 F22 Ferrule Fittings involves advanced forging and heat treatment processes that enhance mechanical properties and ensure dimensional stability. Each fitting is meticulously machined and inspected for surface finish, concentricity, and hardness before dispatch. The material undergoes normalizing, quenching, and tempering to achieve desired strength and flexibility. In addition, rigorous non-destructive testing (NDT) methods like ultrasonic and dye penetrant tests are performed to detect internal defects. Strict adherence to ASTM and ASME standards guarantees consistent quality and performance in all critical service environments.
Alloy Steel ASTM A182 F22 Ferrule Fittings exhibit outstanding strength-to-weight ratio and resistance to stress corrosion cracking. These fittings perform reliably in environments involving thermal cycling, vibration, and fluctuating pressures. The ferrule design ensures a strong mechanical grip and gas-tight seal on tubing, providing excellent resistance to mechanical pull-out. They are suitable for use with both seamless and welded tubes, offering flexibility in installation. The F22 alloy’s high chromium and molybdenum content enhances hardness and resistance to oxidation, ensuring a long operational lifespan under severe conditions.
ASTM A182 F22 Ferrule Fittings are widely used across multiple industries such as oil & gas, petrochemical, power generation, and thermal plants. Their superior temperature resistance and durability make them suitable for steam lines, heat exchangers, and boiler systems. These fittings are also used in refineries, offshore platforms, and chemical reactors where exposure to corrosive fluids and gases is common. Their precision threading and sealing capability make them a preferred choice for hydraulic and pneumatic systems. Additionally, they find application in high-pressure instrumentation systems where leak-proof performance is essential.
Choosing Alloy Steel ASTM A182 F22 Ferrule Fittings ensures improved system reliability and operational safety. They provide excellent resistance to wear, pitting, and crevice corrosion, extending the life of piping assemblies. Their robust design reduces maintenance frequency and downtime, leading to better cost efficiency. The fittings can withstand thermal expansion and contraction without losing integrity, making them ideal for high-temperature service. Moreover, their versatility allows compatibility with different tubing materials and sizes, enhancing installation flexibility and system design optimization.
These ferrule fittings are available in various types, including straight unions, elbow connectors, tees, bulkhead fittings, and tube adapters. Each type is designed to offer reliable sealing and mechanical strength in complex piping arrangements. Alloy Steel ASTM A182 F22 Ferrule Fittings come in both double ferrule and single ferrule configurations, suitable for seamless connection in hydraulic and instrumentation applications. Available in different end connections such as NPT, BSP, and SAE threads, they can easily integrate into existing systems. Custom sizes and surface finishes are also available to meet specific project requirements.
Alloy Steel ASTM A182 F22 Ferrule Fittings comply with international standards such as ASTM A182, ASME SA182, MSS SP-79, and DIN specifications. Every fitting undergoes 100% pressure testing to ensure leak-proof performance under operating conditions. Test certificates like EN 10204 3.1/3.2 are provided along with material traceability documents. Chemical composition, hardness, and tensile properties are verified to meet client specifications. With robust packaging and global supply capabilities, these fittings are trusted by leading industries for their reliability, durability, and adherence to the highest engineering standards.
Specification Table
| Specification | Details |
|---|---|
| Product Name | Alloy Steel ASTM A182 F22 Ferrule Fittings |
| Grade | ASTM A182 F22 |
| Standard | ASTM A182 / ASME SA182, MSS SP-79, SP-83, SP-95, and DIN Standards |
| Size Range | 1/8" OD to 2" OD (Inch Tube) or 3mm to 50mm (Metric Tube) |
| Pressure Rating | Up to 6000 PSI (Depending on size and type) |
| Connection Type | Threaded (NPT, BSP, BSPT) / Tube to Tube / Tube to Male / Tube to Female |
| Ferrule Type | Single Ferrule / Double Ferrule |
| Form | Union, Elbow, Tee, Cross, Bulkhead, Adapter, Cap, Plug, Coupling |
| Surface Finish | Pickled, Passivated, Zinc Coated, or Polished |
| Working Temperature | -50°C to +600°C (Depending on application and pressure) |
| Testing | Hydrostatic Test, Pressure Test, PMI Test, and Visual Inspection |
| Certification | EN 10204 3.1 / 3.2, NACE MR0103, ISO 9001 Certified Manufacturer |
| Applications | Oil & Gas, Power Generation, Petrochemical, Thermal, and Refinery Systems |
Chemical Composition (Typical ranges for SSASTM A182 F22)
Note: Values are typical ranges. Final composition will be confirmed on MTC provided per lot.
| Element | Percentage (%) |
|---|---|
| Carbon (C) | 0.05 – 0.15 |
| Manganese (Mn) | 0.30 – 0.60 |
| Phosphorus (P) | 0.025 Max |
| Sulfur (S) | 0.025 Max |
| Silicon (Si) | 0.50 – 1.00 |
| Chromium (Cr) | 1.90 – 2.60 |
| Molybdenum (Mo) | 0.87 – 1.13 |
| Nickel (Ni) | 0.40 Max |
| Copper (Cu) | 0.30 Max |
| Vanadium (V) | 0.02 – 0.10 |
Mechanical Properties (Typical)
| Property | Value | Unit |
|---|---|---|
| Tensile Strength (Min) | 415 | MPa |
| Yield Strength (Min) | 205 | MPa |
| Elongation (Min) | 20 | % |
| Hardness (Brinell Max) | 197 | HB |
| Impact Strength | 27 (at room temperature) | J |
| Reduction of Area | 45 | % |
| Modulus of Elasticity | 200 | GPa |
| Melting Point | 1380 – 1420 | °C |
Equivalent Grades
| Standard | Grade | Equivalent Material |
|---|---|---|
| ASTM / ASME | A182 F22 / SA182 F22 | — |
| UNS | K21590 | Alloy Steel F22 |
| DIN | 10CrMo9-10 | 1.7380 |
| BS | 620A24 / 622A24 | — |
| EN | 10CrMo9-10 | 1.7380 |
| AFNOR | 10CD9.10 | — |
| GOST | 12Ch2MFA | — |
| JIS | SCMV4 | — |
Dimension & Weight Chart (Selected common sizes)
Below is a representative chart showing outside diameter, wall thickness, inside diameter, cross-sectional area of metal and calculated weight per metre (kg/m). Values are calculated using density = 7.93 g/cm³ and are for guidance — use actual MTC values for procurement & engineering.
| Tube OD (Inch) | Thread Size (NPT) | L (mm) | H (mm) | Approx. Weight (grams) |
|---|---|---|---|---|
| 1/8" | 1/8" NPT | 27 | 14 | 20 |
| 1/4" | 1/4" NPT | 35 | 17 | 40 |
| 3/8" | 3/8" NPT | 38 | 19 | 60 |
| 1/2" | 1/2" NPT | 45 | 22 | 90 |
| 5/8" | 5/8" NPT | 50 | 24 | 120 |
| 3/4" | 3/4" NPT | 55 | 27 | 160 |
| 1" | 1" NPT | 62 | 30 | 220 |
| 1 1/4" | 1 1/4" NPT | 70 | 34 | 300 |
| 1 1/2" | 1 1/2" NPT | 78 | 38 | 390 |
| 2" | 2" NPT | 90 | 42 | 520 |
Types Of Alloy Steel ASTM A182 F22 Ferrule Fittingss and Tubes
Stainless Steel Ferrule Fitting
Monel 400 Ferrule Fitting
Hastelloy Ferrule Fitting
Nickel Ferrule Fitting
Super Duplex Ferrule Fitting
Duplex Ferrule Fitting
Inconel 600 Ferrule Fitting
Monel K500 Ferrule Fitting
Frequently Asked Questions (FAQ)
What are Alloy Steel ASTM A182 F22 Ferrule Fittings?
Alloy Steel ASTM A182 F22 Ferrule Fittings are high-strength fittings made from chromium-molybdenum alloy steel. They are designed for high-pressure and high-temperature applications in industries such as oil & gas, power generation, and petrochemical. The F22 grade ensures excellent mechanical strength, oxidation resistance, and corrosion protection.
What are the key features of ASTM A182 F22 Ferrule Fittings?
These fittings offer superior mechanical strength, excellent dimensional accuracy, and reliable sealing performance. They provide high resistance to thermal fatigue, oxidation, and corrosion under high-pressure environments. Additionally, they are available in single and double ferrule types for various tube connections.
Where are Alloy Steel ASTM A182 F22 Ferrule Fittings commonly used?
They are widely used in refineries, chemical plants, power stations, and offshore platforms. Common applications include steam pipelines, heat exchangers, boiler systems, and high-pressure hydraulic lines. Their ability to withstand extreme temperature variations makes them ideal for severe service conditions.
What sizes and types are available for ASTM A182 F22 Ferrule Fittings?
Alloy Steel ASTM A182 F22 Ferrule Fittings are available in a wide range of sizes from 1/8” OD to 2” OD and in various configurations such as unions, elbows, tees, bulkheads, adapters, and plugs. They can be customized as per project specifications and supplied with different surface finishes.
Are these ferrule fittings tested before delivery?
Yes, all Alloy Steel ASTM A182 F22 Ferrule Fittings undergo thorough quality checks including hydrostatic testing, pressure testing, positive material identification (PMI), and visual inspection. Test certificates as per EN 10204 3.1 or 3.2 standards are provided to ensure full traceability and compliance.
What is the temperature and pressure range of ASTM A182 F22 Ferrule Fittings?
These fittings are capable of operating within a temperature range of -50°C to +600°C and can handle pressure ratings up to 6000 PSI, depending on the size and configuration. Their robust construction makes them suitable for both low- and high-temperature environments.
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