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Alloy Steel ASTM A182 F5 Ferrule Fittings are designed to deliver superior performance in high-pressure and high-temperature applications. Manufactured using chromium and molybdenum alloyed steel, these fittings provide excellent mechanical strength and resistance to oxidation and scaling. They are widely used in petrochemical, power generation, and oil & gas industries where durability and corrosion resistance are essential. Each fitting is precision-engineered to ensure a leak-proof connection that withstands vibration, stress, and pressure variations. The ASTM A182 F5 grade ensures consistent metallurgical properties and dimensional accuracy across all product batches. Their robust construction allows seamless integration into critical piping systems without compromising performance. With superior tensile strength and hardness, Alloy Steel F5 Ferrule Fittings ensure long-term reliability in extreme environments.
These ferrule fittings are meticulously machined using state-of-the-art CNC technology to achieve precise dimensions and smooth finishes. The alloy steel material enhances resistance to wear, creep, and thermal fatigue, making them ideal for continuous operation in high-stress conditions. The fittings exhibit outstanding performance even under thermal cycling and elevated temperatures up to 550°C. Whether used in refinery piping or steam service applications, they maintain stability and mechanical integrity. The design allows easy assembly and disassembly without thread galling or deformation, ensuring reusability. Their high yield strength and elasticity enable secure and leak-free connections across varying pressures. These properties make ASTM A182 F5 Ferrule Fittings a preferred choice in demanding industrial environments.
The composition of ASTM A182 F5 Alloy Steel includes chromium and molybdenum as key elements, offering enhanced resistance to oxidation and corrosion. Chromium forms a passive oxide film on the surface, protecting the material from scaling in oxidizing conditions. Molybdenum adds toughness and improves resistance to pitting and stress corrosion cracking in chloride-rich environments. This unique combination makes F5 ferrule fittings suitable for chemical plants and heat exchangers. They perform exceptionally in both reducing and oxidizing media, extending the service life of critical systems. The fittings also resist embrittlement and deformation under prolonged exposure to elevated temperatures. Their metallurgical balance ensures consistent hardness and ductility, essential for leak-tight tube connections.
Alloy Steel ASTM A182 F5 Ferrule Fittings are available in a variety of configurations including union, elbow, tee, reducer, and bulkhead types. Each fitting undergoes rigorous testing, including hydrostatic, pneumatic, and non-destructive examination, to guarantee performance reliability. They are manufactured according to ASME, ASTM, and ISO standards for dimensional accuracy and pressure ratings. The fittings are available in single and double ferrule designs to accommodate various tubing systems. Their corrosion-resistant surface finish ensures compatibility with hydraulic and instrumentation systems. Custom sizes and end connections can also be fabricated as per client specifications. This versatility makes them an excellent choice for refineries, chemical plants, and marine applications.
The installation of ASTM A182 F5 Ferrule Fittings requires no special tools, ensuring ease of maintenance and assembly in the field. The ferrule system provides a tight grip on the tube without causing distortion or surface damage. Their leak-proof sealing mechanism eliminates the need for welding or threading, saving time and labor costs. These fittings are designed to perform under both vacuum and high-pressure conditions. They can be easily disconnected and reassembled multiple times without losing sealing efficiency. The precision ferrule design ensures uniform stress distribution during tightening. As a result, the fittings retain their integrity even after repeated use in aggressive operating conditions.
Industries that commonly use Alloy Steel ASTM A182 F5 Ferrule Fittings include power plants, oil refineries, petrochemical facilities, and gas processing units. Their ability to withstand extreme pressure and temperature makes them ideal for superheater and reheater tubing systems. They are also used in instrumentation lines, heat exchangers, and steam distribution networks. The fittings meet stringent quality control standards and are supplied with mill test certificates and third-party inspection reports. They ensure a secure and efficient connection between tubes, preventing leaks and contamination. With precise dimensional tolerance and smooth bore finish, they facilitate efficient flow and reduced pressure drop. These properties contribute to system longevity and operational reliability across industries.
In summary, Alloy Steel ASTM A182 F5 Ferrule Fittings combine durability, mechanical strength, and corrosion resistance to meet demanding service requirements. Their superior metallurgical composition and precision design make them suitable for critical applications in energy and process industries. The fittings ensure long-lasting leak-proof performance even under fluctuating pressure and temperature. They are available in various sizes, pressure classes, and configurations to match industry-specific needs. Each fitting is inspected for surface finish, hardness, and dimensional accuracy before dispatch. Investing in ASTM A182 F5 Ferrule Fittings ensures consistent quality and safety across piping networks. Their long service life and low maintenance needs provide exceptional value for high-performance systems.
Specification Table
| Specification | Details |
|---|---|
| Product Name | Alloy Steel ASTM A182 F5 Ferrule Fittings |
| Standard | ASTM A182 / ASME SA182 |
| Grade | F5 (5% Chromium – 0.5% Molybdenum Alloy Steel) |
| Size Range | 1/8” OD to 2” OD (Custom sizes available) |
| Pressure Rating | Up to 6000 PSI depending on size and configuration |
| Connection Type | Single Ferrule / Double Ferrule Compression Type |
| End Connections | Male / Female / Tube to Tube / Tube to Pipe / Bulkhead |
| Thread Type | NPT, BSPT, BSPP, ISO, or as per customer requirement |
| Temperature Range | -50°C to +550°C |
| Surface Finish | Natural, Bright, Polished, or Coated Finish |
| Testing | Hydrostatic, Pneumatic, and NDT (Radiography, Ultrasonic) |
| Applicable Standards | ASME B16.11, MSS-SP-79, MSS-SP-95, DIN, ISO |
| Manufacturing Process | Forged / Machined from Bar Stock |
| Applications | Power Generation, Oil & Gas, Petrochemical, Refinery, Heat Exchangers |
| Certification | EN 10204 3.1 / 3.2, IBR, NACE MR0175 Compliance |
Chemical Composition (Typical ranges for SSASTM A182 F5)
Note: Values are typical ranges. Final composition will be confirmed on MTC provided per lot.
| Element | Percentage (%) |
|---|---|
| Carbon (C) | 0.15 max |
| Manganese (Mn) | 0.30 – 0.60 |
| Phosphorus (P) | 0.030 max |
| Sulfur (S) | 0.030 max |
| Silicon (Si) | 0.50 max |
| Chromium (Cr) | 4.00 – 6.00 |
| Molybdenum (Mo) | 0.44 – 0.65 |
| Nickel (Ni) | 0.50 max |
| Copper (Cu) | 0.50 max |
| Vanadium (V) | 0.03 max |
| Iron (Fe) | Balance |
Mechanical Properties (Typical)
| Property | Value | Unit |
|---|---|---|
| Tensile Strength (Min) | 415 | MPa |
| Yield Strength (Min) | 205 | MPa |
| Elongation (Min) | 20 | % |
| Reduction of Area (Min) | 35 | % |
| Hardness, Brinell (Max) | 187 | HB |
| Impact Strength (Charpy V-Notch) | – | Typically ≥ 27 J at room temperature |
| Modulus of Elasticity | 200 | GPa |
| Density | 7.8 | g/cm³ |
| Melting Point | 1425 – 1510 | °C |
| Operating Temperature Range | -50 to +550 | °C |
Equivalent Grades
| Standard | Equivalent Grade | Description |
|---|---|---|
| ASTM / ASME | A182 F5 / SA182 F5 | Alloy Steel Forged Ferrule Fittings, 5% Cr – 0.5% Mo |
| UNS | K41545 | Unified Numbering System designation for ASTM A182 F5 |
| EN | 12CrMo9-10 | European equivalent with similar Cr-Mo composition |
| DIN | 1.7362 | German equivalent alloy steel for high-temperature service |
| BS (British Standard) | 620 A / 620 B | BS 1503 equivalent grades for similar chemical composition |
| AFNOR (France) | 15CD5.05 | French equivalent steel for high-temperature pressure parts |
| JIS (Japan) | SCMV 4 | Japanese Industrial Standard equivalent for Cr-Mo alloy steel |
| GOST (Russia) | 15Ch5M | Russian equivalent for chromium-molybdenum steel grade |
Dimension & Weight Chart (Selected common sizes)
Below is a representative chart showing outside diameter, wall thickness, inside diameter, cross-sectional area of metal and calculated weight per metre (kg/m). Values are calculated using density = 7.93 g/cm³ and are for guidance — use actual MTC values for procurement & engineering.
| Tube OD (inches) | Wall Thickness (mm) | Fitting Type | Approx. Weight (grams) | Pressure Rating (PSI) |
|---|---|---|---|---|
| 1/8" | 0.89 | Union / Elbow | 25 – 35 | 5500 |
| 1/4" | 1.24 | Union / Tee | 40 – 55 | 5300 |
| 3/8" | 1.65 | Elbow / Bulkhead Union | 70 – 90 | 5000 |
| 1/2" | 2.11 | Connector / Reducer | 110 – 130 | 4800 |
| 5/8" | 2.41 | Union / Elbow | 150 – 170 | 4600 |
| 3/4" | 2.77 | Tee / Cross | 180 – 210 | 4500 |
| 1" | 3.38 | Union / Adapter | 270 – 300 | 4200 |
| 1-1/4" | 3.56 | Elbow / Bulkhead | 350 – 380 | 4000 |
| 1-1/2" | 3.68 | Connector / Tee | 410 – 440 | 3800 |
| 2" | 3.91 | Union / Reducer | 520 – 560 | 3600 |
Types Of Alloy Steel ASTM A182 F5 Ferrule Fittingss and Tubes
Stainless Steel Ferrule Fitting
Monel 400 Ferrule Fitting
Hastelloy Ferrule Fitting
Nickel Ferrule Fitting
Super Duplex Ferrule Fitting
Duplex Ferrule Fitting
Inconel 600 Ferrule Fitting
Monel K500 Ferrule Fitting
Frequently Asked Questions (FAQ)
What are Alloy Steel ASTM A182 F5 Ferrule Fittings?
Alloy Steel ASTM A182 F5 Ferrule Fittings are high-strength, corrosion-resistant pipe fittings made from chromium-molybdenum alloy steel. They are specifically designed for high-temperature and high-pressure applications in industries such as power generation, oil & gas, and petrochemical. These fittings ensure leak-proof and secure tube-to-tube or tube-to-pipe connections.
What is the chemical composition of ASTM A182 F5 Alloy Steel?
The composition includes 4–6% Chromium and 0.44–0.65% Molybdenum as primary alloying elements, with low carbon and controlled amounts of manganese and silicon. This combination provides excellent oxidation resistance, high strength, and durability at elevated temperatures.
Where are ASTM A182 F5 Ferrule Fittings commonly used?
These fittings are widely used in high-temperature steam lines, boiler systems, heat exchangers, refineries, and chemical process equipment. Their ability to maintain mechanical integrity under stress and thermal cycling makes them ideal for demanding industrial environments.
What are the pressure and temperature ratings of Alloy Steel F5 Ferrule Fittings?
Alloy Steel ASTM A182 F5 Ferrule Fittings can typically withstand pressures up to 6000 PSI, depending on the size and configuration. They operate effectively in temperature ranges between -50°C and +550°C, maintaining reliable sealing and structural performance.
What are the advantages of using ASTM A182 F5 Ferrule Fittings?
Key advantages include excellent strength, corrosion resistance, and high-temperature stability. They are easy to assemble, reusable, and require no welding, making installation faster and more cost-effective. Additionally, the double ferrule design ensures a leak-tight and vibration-resistant connection.
What testing and certifications are provided with ASTM A182 F5 fittings?
Each fitting undergoes hydrostatic, pneumatic, and non-destructive testing (NDT) to ensure compliance with quality standards. Certifications such as EN 10204 3.1 / 3.2, IBR, and NACE MR0175 are available upon request to confirm material and performance integrity.
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