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Aluminium Bronze (C95400 / C95500) is a copper-based alloy strengthened by aluminium and controlled additions of iron and nickel. These alloys deliver elevated tensile and yield strength compared with commercial brasses and bronzes, while maintaining excellent resistance to abrasive wear and seawater corrosion. Angles and channels produced from C95400 / C95500 are commonly used where mechanical durability and long service life are required.

Typical chemical composition centers on copper with about 9–11% aluminium plus small amounts of iron, nickel, and manganese depending on the exact specification (C95400 and C95500 variants). Aluminium forms intermetallic phases that increase hardness and fatigue resistance; iron and nickel help control grain structure and improve strength at elevated temperatures.

Mechanically, C95400/C95500 exhibits high tensile strength, good yield strength, and useful elongation. The alloys respond well to heat treatment and can be supplied in hot-rolled, forged, or extruded angle and channel profiles. They are suitable for heavy-duty bearings, bushings, wear strips, and structural components where galling and seizure risk must be minimized.

Mechanically, C95400/C95500 exhibits high tensile strength, good yield strength, and useful elongation. The alloys respond well to heat treatment and can be supplied in hot-rolled, forged, or extruded angle and channel profiles. They are suitable for heavy-duty bearings, bushings, wear strips, and structural components where galling and seizure risk must be minimized.

Aluminium  Bronze (C95400/C95500) Angle Channels and Tubes

Fabrication notes: aluminium bronze can be machined, welded, and brazed with appropriate practices. Machining benefits from rigid tooling, conservative feeds, and sharp carbide tools to manage the alloy's toughness. Preheating is rarely needed, but select filler metals and qualified welding procedures are recommended for welded assemblies to preserve corrosion resistance and mechanical properties.

Standards & equivalents: C95400 and C95500 are commonly referenced by UNS/ASTM identifiers and may be cross-referenced to regional standards — verify specific grade requirements for critical or certified applications. Angles and channels are supplied in standard and custom sizes; tolerances, surface finish, and heat-treatment options should be specified at order.

Typical applications include heavy-duty bearings and bushings, pump components, marine fittings, structural brackets, wear rails, and decorative architectural elements where a bronze appearance plus long-term durability are desired. For selection assistance, supply loading conditions, environment, and any dimensional constraints so the correct alloy variant and temper can be recommended.

Specification Table

Property Standard / Specification Details
Material Name Aluminium Bronze C95400 / C95500
UNS Designation UNS C95400, UNS C95500 Nickel-Aluminium Bronze Alloys
ASTM Specification ASTM B150 / B505 / B271 Standard Specification for Aluminium-Bronze Sand Castings, Bars, and Shapes
Temper / Condition As Cast / As Forged / Heat Treated Depending on mechanical requirements and fabrication process
Forms Available Angle, Channel, Flat Bar, Round Bar, Hollow Section Standard and custom profiles available upon request
Manufacturing Process Hot Rolled / Extruded / Forged Ensures uniform strength and dimensional accuracy
Size Range Angles: 20 mm × 20 mm up to 150 mm × 150 mm
Channels: 25 mm × 25 mm up to 200 mm × 75 mm
Custom sizes and lengths available
Length Standard: 3 m / 6 m Custom cut lengths supplied on request
Finish Mill Finish / Polished / Machined Optional surface treatments available
Applications Marine, Aerospace, Industrial Equipment, Structural Engineering High strength, corrosion and wear resistant environments

Chemical Composition (Typical ranges for SSIS)

Note: Values are typical ranges. Final composition will be confirmed on MTC provided per lot.

Element C95400 (%) C95500 (%) Remarks
Copper (Cu) 83.0 – 87.0 79.0 – 83.0 Base element providing ductility and thermal conductivity
Aluminium (Al) 10.0 – 11.5 10.0 – 11.5 Increases strength, hardness, and corrosion resistance
Iron (Fe) 3.0 – 5.0 3.0 – 5.0 Improves wear resistance and tensile properties
Nickel (Ni) 1.5 – 3.5 Enhances toughness and corrosion resistance (in C95500)
Manganese (Mn) Up to 1.0 Up to 1.0 Improves mechanical properties and hardness
Silicon (Si) Up to 0.10 Up to 0.10 Controls casting soundness and deoxidation
Lead (Pb) Up to 0.05 Up to 0.05 Residual element, minimal for improved machinability
Zinc (Zn) Up to 0.50 Up to 0.50 Minor impurity; controlled for alloy stability
Others (Total) 0.50 Max 0.50 Max Trace elements and residuals

Mechanical Properties (Typical)

Property Unit C95400 C95500 Remarks
Tensile Strength MPa (ksi) 655 (95) 760 (110) High tensile strength suitable for heavy-duty applications
Yield Strength (0.2% Offset) MPa (ksi) 310 (45) 415 (60) Ensures good resistance to deformation under load
Elongation % 12 8 Good ductility allowing moderate forming and machining
Brinell Hardness HB 170 – 190 190 – 210 Indicates superior wear resistance and surface durability
Density g/cm³ 7.6 – 7.8 7.5 – 7.8 Typical for aluminium bronze alloys
Melting Range °C 1020 – 1040 1020 – 1040 Suitable for casting, forging, and hot forming operations
Modulus of Elasticity GPa 117 120 Provides stiffness and dimensional stability under stress
Impact Strength (Charpy) J 30 – 40 25 – 35 Good toughness for mechanical and marine service
Coefficient of Thermal Expansion µm/m°C 17.5 17.5 Comparable with other copper-based alloys

Equivalent Grades

Standard C95400 Equivalent C95500 Equivalent Description / Remarks
UNS (United States) C95400 C95500 Unified Numbering System designations for Aluminium Bronze
ASTM B150 / B505 / B271 B150 / B505 / B271 Standards for aluminium bronze bars, shapes, and castings
BS (United Kingdom) AB2 AB1 British Standard grades of aluminium bronze alloys
ISO CuAl10Fe3 CuAl10Fe5Ni5 International designations for aluminium bronze materials
DIN (Germany) CuAl10Fe3 CuAl10Ni5Fe4 German standard aluminium bronze compositions
EN (Europe) CC333G (CuAl10Fe3) CC335G (CuAl10Ni5Fe4) European standard for cast aluminium bronze
JIS (Japan) CAC703 CAC702 Japanese Industrial Standard equivalents
NF (France) CuAl10Fe3 CuAl10Ni5Fe4 French designation for aluminium bronze grades
SAE 68A 68B SAE standards for aluminium bronze alloys

Dimension & Weight Chart (Selected common sizes)

Below is a representative chart showing outside diameter, wall thickness, inside diameter, cross-sectional area of metal and calculated weight per metre (kg/m). Values are calculated using density = 7.93 g/cm³ and are for guidance — use actual MTC values for procurement & engineering.

Section Type Size (mm) Thickness (mm) Approx. Weight (kg/m) Remarks
Angle (Equal) 20 × 20 3 0.88 Light structural and architectural use
40 × 40 5 2.65 General fabrication and support frames
50 × 50 6 3.95 Medium-duty structures and marine fittings
65 × 65 6 5.25 Good balance of strength and corrosion resistance
75 × 75 8 7.70 Used in heavy machinery supports
100 × 100 10 12.10 Heavy-duty structural and marine engineering
Channel (U-Section) 50 × 25 5 3.45 Light structural applications
75 × 40 6 5.90 Medium-duty channels for fabrication
100 × 50 6 7.85 Common in marine frames and industrial use
125 × 65 8 11.80 High load-bearing structures
150 × 75 10 17.50 Heavy marine, offshore and machinery frames
*Weights are approximate and may vary with manufacturing tolerances. Custom sizes and lengths available on request.

Types Of Aluminium Bronze Steel Angal channel

Seamless Equal

Stainless Steel Angal & channel

Welded Equal

Monel 400 Angal & channel

ERW Equal

Inconel 600 Angal & channel

EFW Equal

Hastelloy Angal & channel

Seamless Tube

Super Duplex Angal & channel

Welded Tube

Duplex Angal & channel

Capillary Tube

Nickel Angal & channel

Heat Exchanger Tubes

Monel K500 Angal & channel

Frequently Asked Questions (FAQ)

What is Aluminium Bronze C95400 and C95500?

Aluminium bronzes C95400 and C95500 are copper-based alloys strengthened with aluminium and controlled additions of iron, nickel (C95500), and other elements. They offer high strength, excellent wear resistance, and superior corrosion resistance—especially in marine and industrial environments.

What are the typical applications for angle and channel sections made from these alloys?

Common applications include heavy-duty bearings and bushings, pump and valve components, marine fittings, structural brackets, wear rails, and architectural elements where a corrosion-resistant, durable bronze profile is required.

How do C95400 and C95500 differ?

The key difference is composition: C95500 typically contains nickel in addition to aluminium and iron, which improves toughness and corrosion resistance in harsher environments. C95400 is widely used where very high strength and wear resistance are the priority.

Are aluminium bronze angles and channels suitable for marine use?

Yes. Aluminium bronzes form a stable, protective oxide film and exhibit excellent resistance to seawater corrosion and erosion, making them well-suited for marine hardware, coastal structures, and offshore components.

Can these alloys be welded, machined, and formed?

Yes — they are machinable and can be welded and formed with appropriate procedures. Machining benefits from rigid fixturing and sharp carbide tooling. Welding should use qualified procedures and suitable filler metals to maintain corrosion resistance and mechanical properties; brazing is also commonly used.

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