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Beryllium Copper Shims are crafted from a unique copper alloy containing beryllium, offering an exceptional combination of strength, conductivity, and corrosion resistance. These shims provide high mechanical performance while retaining excellent electrical and thermal properties. Beryllium Copper Shims are widely used in aerospace, electronics, and precision engineering industries where both strength and conductivity are vital. They maintain dimensional stability under extreme mechanical and thermal stress. Beryllium Copper Shims ensure durability, accuracy, and long-term performance in demanding environments.
The Beryllium Copper Shims exhibit superior fatigue and wear resistance, making them ideal for dynamic and load-bearing applications. They can withstand repeated stress without deformation or loss of performance. Beryllium Copper Shims are often used for alignment, calibration, and spacing in components exposed to vibration or temperature variations. Their excellent machinability allows for easy fabrication into precise dimensions. Beryllium Copper Shims are preferred in applications requiring reliability, strength, and superior spring characteristics.
Beryllium Copper Shims offer remarkable resistance to corrosion, oxidation, and tarnish, even in harsh or marine environments. This makes them suitable for use in electrical connectors, instrumentation, and aerospace components. They maintain conductivity and mechanical strength even after prolonged exposure to high temperatures. Beryllium Copper Shims can be easily plated or coated for enhanced performance and aesthetics. Their combination of resilience and conductivity makes them a highly versatile material for precision engineering tasks.
The Beryllium Copper Shims are heat-treatable, allowing them to achieve high strength comparable to alloy steels while retaining ductility. This heat treatment enhances hardness and fatigue strength, making them ideal for high-performance applications. Beryllium Copper Shims can endure repeated bending and flexing without cracking or losing form. They are widely utilized in applications that demand elasticity, such as electrical contacts and mechanical springs. The outstanding strength-to-weight ratio of Beryllium Copper Shims ensures long-lasting reliability.
Beryllium Copper Shims combine non-magnetic and non-sparking properties, making them safe for use in explosive or sensitive environments. They are ideal for industries such as oil and gas, defense, and electronics, where safety and performance are critical. Beryllium Copper Shims maintain their shape and mechanical integrity under heavy operational loads. Their resistance to galling and friction enhances their service life in moving assemblies. Beryllium Copper Shims provide consistent precision and durability in complex mechanical systems.
The manufacturing process of Beryllium Copper Shims ensures superior quality, tight tolerances, and uniform material properties. They are produced according to ASTM B194 and related international standards. Beryllium Copper Shims are available in various tempers such as C17200 and C17300, depending on the required strength and conductivity. They can be supplied in coil, sheet, or pre-cut shim form for industrial applications. Beryllium Copper Shims deliver high performance in both electrical and structural assemblies.
In conclusion, Beryllium Copper Shims offer unmatched versatility, combining strength, conductivity, and corrosion resistance in a single material. They are ideal for aerospace, electrical, and precision mechanical applications requiring dimensional stability and reliability. Beryllium Copper Shims perform effectively in harsh environments with minimal maintenance needs. Their heat-treatable nature and high fatigue strength make them one of the most reliable shim materials available. Choosing Beryllium Copper Shims ensures performance, precision, and durability across multiple industries.
Specification Table
| Property | Specification |
|---|---|
| Material Grade | C17200, C17300 |
| Form | Sheets, Strips, Shims |
| Thickness | 0.05 mm – 5 mm (custom available) |
| Width | 5 mm – 500 mm (custom available) |
| Length | 50 mm – 2000 mm (custom available) |
| Surface Finish | Mill Finish / Polished |
| Hardness | HRC 28 – 38 (depending on temper) |
| Temper | Soft, Half-Hard, Hard, Extra-Hard |
| Color | Golden Yellow / Coppery |
| Standard Compliance | ASTM B196 / AMS 4532 |
Chemical Composition (Typical ranges for SSGrade)
Note: Values are typical ranges. Final composition will be confirmed on MTC provided per lot.
| Element | Composition (%) |
|---|---|
| Beryllium (Be) | 1.8 – 2.0 |
| Copper (Cu) | Balance (~97.0 – 98.2) |
| Cobalt (Co) | ≤ 0.5 |
| Nickel (Ni) | ≤ 0.5 |
| Iron (Fe) | ≤ 0.3 |
| Cobalt (Co) | ≤ 0.2 |
| Lead (Pb) | ≤ 0.02 |
| Other Impurities | ≤ 0.5 |
Mechanical Properties (Typical)
| Property | Value |
|---|---|
| Tensile Strength (MPa) | 550 – 1400 (depends on temper) |
| Yield Strength (MPa) | 240 – 1200 (depends on temper) |
| Elongation (%) | 3 – 15 |
| Hardness (HRC) | 28 – 38 |
| Modulus of Elasticity (GPa) | 130 – 140 |
| Fatigue Strength (MPa) | 275 – 450 |
| Electrical Conductivity (% IACS) | 15 – 22 |
| Density (g/cm³) | 8.25 |
| Thermal Conductivity (W/m·K) | 105 – 125 |
| Operating Temperature | -55°C to 300°C |
Equivalent Grades
| Standard | Equivalent Grade |
|---|---|
| ASTM B196 | C17200, C17300 |
| AISI | BeCu 25 |
| UNS | C17200, C17300 |
| ISO | 2.1245 |
| JIS | BC-2, BC-3 |
| DIN | CuBe2, CuBe3 |
Dimension & Weight Chart (Selected common sizes)
Below is a representative chart showing outside diameter, wall thickness, inside diameter, cross-sectional area of metal and calculated weight per metre (kg/m). Values are calculated using density = 7.93 g/cm³ and are for guidance — use actual MTC values for procurement & engineering.
| Thickness (mm) | Width (mm) | Length (mm) | Weight (kg/m²) |
|---|---|---|---|
| 0.05 | 100 | 1000 | 0.41 |
| 0.1 | 100 | 1000 | 0.83 |
| 0.2 | 100 | 1000 | 1.65 |
| 0.5 | 100 | 1000 | 4.12 |
| 1.0 | 100 | 1000 | 8.25 |
| 2.0 | 100 | 1000 | 16.5 |
| 3.0 | 100 | 1000 | 24.75 |
| 5.0 | 100 | 1000 | 41.25 |
Types Of Beryllium Copper Shimss and Tubes
Stainless Steel Shims
Monel 400 K400 Shims
Hastelloy Shims
Inconel 600 Shims
Super Duplex Shims
Duplex Shims
Nickel Shims
Monel K500 Shims
Frequently Asked Questions (FAQ)
What are Beryllium Copper Shims?
Beryllium Copper Shims are precision-engineered thin sheets or strips made from a copper alloy containing beryllium. They are known for their high strength, elasticity, and excellent electrical conductivity, making them suitable for industrial and electrical applications.
What are the common applications of Beryllium Copper Shims?
These shims are widely used in aerospace, automotive, electronics, precision instruments, and industrial machinery where durability, electrical conductivity, and non-magnetic properties are required.
What thicknesses are available for Beryllium Copper Shims?
Thicknesses typically range from 0.05 mm to 5 mm, with custom sizes available to meet specific engineering requirements.
What are the standard grades for Beryllium Copper Shims?
The most common grades are C17200 and C17300, which comply with ASTM B196 standards. Equivalent international grades include CuBe2 (DIN), BC-2 (JIS), and BeCu 25 (AISI).
Are Beryllium Copper Shims corrosion-resistant?
Yes, they exhibit excellent corrosion resistance and maintain their mechanical and electrical properties even in harsh environments such as moisture, chemicals, and extreme temperatures.
Can Beryllium Copper Shims be machined or formed?
Yes, these shims are highly versatile and can be stamped, machined, or formed into complex shapes without losing their strength and conductivity.
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