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Carbon Steel ASTM A105 Ferrule Fittings are precision-engineered components used in various piping and instrumentation systems to provide secure, leak-proof connections. Manufactured from high-quality carbon steel, these fittings offer excellent mechanical strength and toughness. They are designed to handle high-pressure and high-temperature applications effectively. The ferrule design ensures a tight seal that prevents fluid or gas leakage even under extreme conditions. These fittings are commonly used in industries such as oil & gas, petrochemical, power generation, and refineries.
The ASTM A105 specification covers forged carbon steel piping components suitable for ambient and high-temperature service. These ferrule fittings exhibit superior machinability and can be easily fabricated or welded using standard techniques. The combination of ferrule and body provides strong resistance to vibration and thermal cycling. This ensures the integrity of the system even under fluctuating operational conditions. The fittings are available in various configurations like elbows, tees, unions, and adapters, meeting diverse connection requirements.
One of the key advantages of Carbon Steel ASTM A105 Ferrule Fittings is their high tensile and yield strength. This property allows them to maintain performance under heavy loads and harsh environments. Additionally, they demonstrate good corrosion resistance when exposed to mild atmospheric conditions or neutral aqueous solutions. However, for highly corrosive environments, protective coatings or plating can be applied. Their excellent mechanical properties make them suitable for critical process control systems requiring precision and reliability.
The ferrule mechanism in these fittings typically consists of a front ferrule and a back ferrule that compress onto the tube as the nut is tightened. This double ferrule action provides a highly secure and vibration-resistant connection. Unlike welded joints, ferrule fittings offer the advantage of easy disassembly and reassembly, allowing maintenance and inspection without disturbing the complete system. This feature makes them highly preferred in instrument tubing systems and process lines where flexibility is essential.
Carbon Steel ASTM A105 Ferrule Fittings are available in different pressure ratings, including high-pressure variants designed for demanding applications. They comply with several international standards such as ASME, ANSI, and DIN. These fittings are precision-machined to ensure dimensional accuracy and perfect alignment during installation. The smooth internal surface reduces pressure drop and prevents flow turbulence, maintaining system efficiency. Custom sizes and surface finishes can also be provided according to client specifications.
In terms of applications, these fittings are widely used in hydraulic and pneumatic systems, steam lines, chemical processing plants, and instrumentation panels. Their strength and dependability make them suitable for transporting various fluids, including oil, gas, steam, and water. Industries favor ASTM A105 ferrule fittings for their ability to handle severe service conditions without leakage or failure. Their versatility and performance have made them a trusted choice in both onshore and offshore installations.
Regular inspection and maintenance ensure the longevity of Carbon Steel ASTM A105 Ferrule Fittings. Although carbon steel provides substantial durability, periodic checks help detect wear or corrosion early. Proper installation using compatible tubing and adherence to recommended torque values are critical for optimal sealing performance. With their cost-effectiveness, durability, and high performance, these fittings represent a practical and efficient solution for connecting systems in industrial operations.
Specification Table
| Specification | Details |
|---|---|
| Material | Carbon Steel ASTM A105 |
| Standard | ASME B16.11 |
| Type | Socket Weld / Threaded Ferrule Fittings |
| Size Range | 1/8" to 4" (DN6 to DN100) |
| Pressure Rating | Class 3000 / 6000 / 9000 (Depending on size) |
| Temperature Range | -29°C to 425°C (-20°F to 800°F) |
| End Connection | Socket Weld or Threaded |
| Surface Finish | Polished / Black Painted / Galvanized (Optional) |
| Testing | Hydrostatic Test, Dimensional Inspection |
| Applications | Oil & Gas, Petrochemical, Power Plants, Industrial Piping |
Chemical Composition (Typical ranges for SSASTM/A105)
Note: Values are typical ranges. Final composition will be confirmed on MTC provided per lot.
| Element | Percentage (%) |
|---|---|
| Carbon (C) | 0.35 max |
| Manganese (Mn) | 0.60 - 1.05 |
| Phosphorus (P) | 0.035 max |
| Sulfur (S) | 0.040 max |
| Silicon (Si) | 0.10 - 0.35 |
| Chromium (Cr) | 0.30 max |
| Molybdenum (Mo) | 0.08 max |
| Nickel (Ni) | 0.60 max |
| Copper (Cu) | 0.40 max |
Mechanical Properties (Typical)
| Property | Typical Value | Unit |
|---|---|---|
| Tensile Strength (UTS) | 415 - 550 | MPa |
| Yield Strength (YS) | 250 min | MPa |
| Elongation (in 50 mm) | 20 min | % |
| Hardness (Brinell) | 170 - 210 | HB |
| Impact Test (Charpy V-Notch) | 27 min at 0°C | J |
| Modulus of Elasticity | 200 | GPa |
| Poisson’s Ratio | 0.30 | - |
Equivalent Grades
| Standard | Equivalent Grade / Specification |
|---|---|
| ASTM | A105, A105N |
| ASME | SA105, SA105N |
| EN / European | 1.0460 (C22.8) |
| JIS / Japanese | STPG 370 |
| DIN / German | 1.0460 / C22.8 |
| BS / British | En8 / En9 (Similar Carbon Steel) |
Dimension & Weight Chart (Selected common sizes)
Below is a representative chart showing outside diameter, wall thickness, inside diameter, cross-sectional area of metal and calculated weight per metre (kg/m). Values are calculated using density = 7.93 g/cm³ and are for guidance — use actual MTC values for procurement & engineering.
| Nominal Size (inch) | Outside Diameter (OD) mm | Wall Thickness (Schedule) | Length / Height (mm) | Approx. Weight (kg) |
|---|---|---|---|---|
| 1/8" | 10.3 | Sch 40 | 25 | 0.05 |
| 1/4" | 13.7 | Sch 40 | 28 | 0.08 |
| 3/8" | 17.2 | Sch 40 | 30 | 0.12 |
| 1/2" | 21.3 | Sch 40 | 33 | 0.18 |
| 3/4" | 26.7 | Sch 40 | 38 | 0.28 |
| 1" | 33.4 | Sch 40 | 44 | 0.45 |
| 1 1/4" | 42.2 | Sch 40 | 55 | 0.72 |
| 1 1/2" | 48.3 | Sch 40 | 60 | 1.0 |
| 2" | 60.3 | Sch 40 | 70 | 1.5 |
| 3" | 88.9 | Sch 40 | 90 | 3.5 |
| 4" | 114.3 | Sch 40 | 110 | 6.0 |
Types Of Carbon Steel ASTM A105 Ferrule Fittingss and Tubes
Stainless Steel Ferrule Fitting
Monel 400 Ferrule Fitting
Hastelloy Ferrule Fitting
Nickel Ferrule Fitting
Super Duplex Ferrule Fitting
Duplex Ferrule Fitting
Inconel 600 Ferrule Fitting
Monel K500 Ferrule Fitting
Frequently Asked Questions (FAQ)
What is ASTM A105 carbon steel?
ASTM A105 is a standard specification for forged carbon steel piping components suitable for high-temperature and high-pressure applications. It ensures durability, strength, and compliance with industry standards.
What types of ferrule fittings are available in ASTM A105?
ASTM A105 ferrule fittings are available as elbows, tees, reducers, caps, and couplings, with both socket weld and threaded end connections.
What industries use ASTM A105 ferrule fittings?
These fittings are widely used in oil & gas, petrochemical, power generation, shipbuilding, and other industrial piping systems requiring high-pressure and high-temperature performance.
What is the pressure rating of ASTM A105 ferrule fittings?
Typically, ASTM A105 ferrule fittings are rated for Class 3000, 6000, and 9000 depending on the size and schedule, making them suitable for high-pressure piping applications.
What is the temperature range for ASTM A105 fittings?
These fittings can operate reliably in temperatures ranging from -29°C to 425°C (-20°F to 800°F), depending on the application and pressure.
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