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Chrome Moly Steel Ferrule Fittings are manufactured using high-quality chromium-molybdenum alloy steel, known for its excellent strength, durability, and corrosion resistance under extreme conditions. These fittings are widely used in piping systems that require resistance to high temperature and pressure. The addition of chromium provides enhanced oxidation resistance, while molybdenum improves tensile strength and creep resistance. Due to these superior mechanical properties, Chrome Moly Steel Ferrule Fittings are a preferred choice in the power generation, petrochemical, and oil & gas industries. They are available in both seamless and welded constructions to meet diverse operational requirements.
These ferrule fittings are precision-engineered using advanced CNC machining to ensure leak-proof and secure connections in high-pressure systems. The fittings are designed to provide consistent torque, easy installation, and long-lasting performance even in corrosive or high-stress environments. Their superior metallurgical structure ensures dimensional accuracy and structural integrity during thermal cycling and mechanical stress. Chrome Moly Steel Ferrule Fittings are also known for maintaining their mechanical stability across a wide temperature range, making them ideal for demanding industrial applications.
The manufacturing process of Chrome Moly Steel Ferrule Fittings includes forging, heat treatment, and precision finishing. Heat treatment is performed to enhance hardness, ductility, and tensile strength, ensuring reliable service life in critical systems. Each fitting undergoes rigorous testing such as hydrostatic, ultrasonic, and nondestructive tests to verify structural soundness. The ferrules are manufactured according to international standards like ASTM A182, ASME SA182, and DIN specifications. These quality checks guarantee performance consistency and compliance with global engineering requirements.
Chrome Moly Steel Ferrule Fittings are available in various types including straight unions, elbows, tees, adapters, and bulkhead connectors. They can be easily assembled with double ferrule compression technology, which ensures tight and vibration-resistant joints. These fittings are offered in different pressure ratings and thread configurations to match specific application needs. Their exceptional mechanical strength makes them suitable for steam lines, boilers, chemical plants, and refinery units. Custom sizes and configurations are also available upon client requirements to ensure optimal system compatibility.
One of the key benefits of Chrome Moly Steel Ferrule Fittings is their ability to perform under elevated temperatures and pressures where other materials may fail. They exhibit remarkable resistance to sulfide stress cracking and hydrogen embrittlement, which is crucial in harsh environments. The chromium and molybdenum combination enhances both oxidation and corrosion resistance, especially in reducing media. These properties ensure that the fittings retain their performance characteristics over prolonged service periods, minimizing maintenance costs and downtime.
From a maintenance perspective, Chrome Moly Steel Ferrule Fittings require minimal attention due to their inherent strength and corrosion resistance. Regular inspection and cleaning are recommended for extended service life, especially in high-pressure fluid systems. Their design ensures easy disassembly and reassembly without causing damage to the pipe or ferrule. Many industries prefer Chrome Moly Steel because it provides the perfect balance between toughness and heat resistance. These qualities make them ideal for industrial plants operating under extreme process conditions.
In summary, Chrome Moly Steel Ferrule Fittings are a reliable and cost-effective solution for high-performance piping systems. Their ability to withstand high temperatures, pressures, and corrosive environments makes them indispensable in critical applications. Backed by precision engineering and strict quality assurance, these fittings ensure safe and efficient operations across various sectors. Whether used in oil refineries, chemical plants, or power stations, Chrome Moly Steel Ferrule Fittings deliver unmatched durability and operational integrity for long-term use.
Specification Table
| Specification | Details |
|---|---|
| Product Name | Chrome Moly Steel Ferrule Fittings |
| Material Grades | AISI 4130, AISI 4140, ASTM A182 F11, F22, F5, F9, F91 |
| Standards | ASTM A182 / ASME SA182, DIN, BS, JIS, ISO |
| Type | Single Ferrule, Double Ferrule, Tube to Union, Elbow, Tee, Adapter, Bulkhead, Reducer |
| Size Range | 1/8” OD to 2” OD (3mm to 50mm) |
| Pressure Rating | Up to 6000 PSI (Depending on Size & Wall Thickness) |
| Connection Type | Threaded (NPT, BSP, BSPT) / Welded / Compression Type |
| Temperature Range | -50°C to 600°C (-58°F to 1112°F) |
| Surface Finish | Bright Annealed, Polished, Zinc-Coated, or Phosphated |
| Applications | Oil & Gas, Petrochemical, Power Generation, Refining, Steam Lines, Chemical Processing |
| Testing | Hydrostatic, Ultrasonic, PMI, Hardness, and Dimensional Tests |
| Certification | EN 10204 3.1 / 3.2, NACE MR0175, ISO 9001 |
| End Connections | Male/Female Threads, Tube Ends, Welded Ends |
| Manufacturing Process | Forged, Machined, Heat Treated & Passivated |
Chemical Composition (Typical ranges for SSMoly Steel)
Note: Values are typical ranges. Final composition will be confirmed on MTC provided per lot.
| Grade | Carbon (C) | Manganese (Mn) | Phosphorus (P) | Sulphur (S) | Silicon (Si) | Chromium (Cr) | Molybdenum (Mo) |
|---|---|---|---|---|---|---|---|
| AISI 4130 | 0.28 – 0.33 | 0.40 – 0.60 | 0.035 max | 0.040 max | 0.20 – 0.35 | 0.80 – 1.10 | 0.15 – 0.25 |
| AISI 4140 | 0.38 – 0.43 | 0.75 – 1.00 | 0.035 max | 0.040 max | 0.20 – 0.35 | 0.80 – 1.10 | 0.15 – 0.25 |
| ASTM A182 F11 | 0.05 – 0.15 | 0.30 – 0.60 | 0.025 max | 0.025 max | 0.50 – 1.00 | 1.00 – 1.50 | 0.44 – 0.65 |
| ASTM A182 F22 | 0.05 – 0.15 | 0.30 – 0.60 | 0.025 max | 0.025 max | 0.50 – 1.00 | 2.00 – 2.50 | 0.87 – 1.13 |
| ASTM A182 F5 | 0.15 max | 0.30 – 0.60 | 0.025 max | 0.025 max | 0.50 – 1.00 | 4.00 – 6.00 | 0.45 – 0.65 |
| ASTM A182 F9 | 0.15 max | 0.30 – 0.60 | 0.025 max | 0.025 max | 0.50 – 1.00 | 8.00 – 10.00 | 0.90 – 1.10 |
| ASTM A182 F91 | 0.08 – 0.12 | 0.30 – 0.60 | 0.020 max | 0.010 max | 0.20 – 0.50 | 8.00 – 9.50 | 0.85 – 1.05 |
Mechanical Properties (Typical)
| Grade | Tensile Strength (MPa) | Yield Strength (MPa) | Elongation (%) | Hardness (HB) | Impact Strength (J) | Condition |
|---|---|---|---|---|---|---|
| AISI 4130 | 560 – 670 | 460 min | 20 – 25 | 197 max | 54 – 60 | Normalized & Tempered |
| AISI 4140 | 655 – 850 | 415 – 540 | 18 – 22 | 197 – 241 | 50 – 55 | Quenched & Tempered |
| ASTM A182 F11 | 415 min | 205 min | 20 min | 143 – 187 | 50 | Normalized & Tempered |
| ASTM A182 F22 | 455 min | 275 min | 20 min | 163 – 197 | 60 | Normalized & Tempered |
| ASTM A182 F5 | 415 min | 205 min | 20 min | 143 – 187 | 45 | Normalized & Tempered |
| ASTM A182 F9 | 585 min | 380 min | 20 min | 163 – 197 | 55 | Normalized & Tempered |
| ASTM A182 F91 | 620 min | 440 min | 20 min | 190 – 240 | 50 – 60 | Tempered Martensitic |
Equivalent Grades
| Grade | UNS Number | Werkstoff Nr. | EN Standard | BS Standard | JIS Standard | Equivalent Material |
|---|---|---|---|---|---|---|
| AISI 4130 | G41300 | 1.7218 | 25CrMo4 | 708A25 | SCM420 | Chromoly 4130 Alloy Steel |
| AISI 4140 | G41400 | 1.7225 | 42CrMo4 | 708M40 | SCM440 | Chromoly 4140 Alloy Steel |
| ASTM A182 F11 | K11597 | 1.7335 | 13CrMo4-5 | 620-510 | SCMV2 | 1.25Cr-0.5Mo Steel |
| ASTM A182 F22 | K21590 | 1.7380 | 10CrMo9-10 | 621-590 | SCMV4 | 2.25Cr-1Mo Steel |
| ASTM A182 F5 | K41545 | 1.7362 | 5CrMo9 | 622-515 | SCMV3 | 5Cr-0.5Mo Steel |
| ASTM A182 F9 | K90941 | 1.7386 | 9Cr-1Mo | 621-590 | SCMV9 | 9Cr-1Mo Steel |
| ASTM A182 F91 | K90901 | 1.4903 | X10CrMoVNb9-1 | 621-900 | STBA24 | Modified 9Cr-1Mo Steel |
Dimension & Weight Chart (Selected common sizes)
Below is a representative chart showing outside diameter, wall thickness, inside diameter, cross-sectional area of metal and calculated weight per metre (kg/m). Values are calculated using density = 7.93 g/cm³ and are for guidance — use actual MTC values for procurement & engineering.
| Tube OD (inches) | Thread Size (NPT/BSP) | Wall Thickness (mm) | Length (mm) | Approx. Weight (grams) | Pressure Rating (PSI) |
|---|---|---|---|---|---|
| 1/8" | 1/8" NPT | 1.00 | 25 | 20 | 6000 |
| 1/4" | 1/4" NPT | 1.20 | 28 | 35 | 5800 |
| 3/8" | 3/8" NPT | 1.50 | 32 | 55 | 5600 |
| 1/2" | 1/2" NPT | 1.65 | 36 | 80 | 5200 |
| 5/8" | 5/8" NPT | 1.75 | 40 | 110 | 5000 |
| 3/4" | 3/4" NPT | 2.00 | 45 | 145 | 4800 |
| 1" | 1" NPT | 2.10 | 50 | 220 | 4500 |
| 1 1/4" | 1 1/4" NPT | 2.20 | 55 | 300 | 4200 |
| 1 1/2" | 1 1/2" NPT | 2.40 | 60 | 400 | 4000 |
| 2" | 2" NPT | 2.80 | 65 | 550 | 3800 |
Types Of Chroma Moly Steel Ferrule Fittings
Stainless Steel Ferrule Fitting
Monel 400 Ferrule Fitting
Hastelloy Ferrule Fitting
Nickel Ferrule Fitting
Super Duplex Ferrule Fitting
Duplex Ferrule Fitting
Inconel 600 Ferrule Fitting
Monel K500 Ferrule Fitting
Frequently Asked Questions (FAQ)
Q1. What are Chrome Moly Steel Ferrule Fittings?
Chrome Moly Steel Ferrule Fittings are high-performance connectors made from Chromium-Molybdenum alloy steel. They provide excellent strength, heat resistance, and corrosion protection for use in high-pressure and high-temperature piping systems. These fittings are commonly used in oil refineries, petrochemical industries, and power plants.
Q2. What are the main benefits of using Chrome Moly Steel Ferrule Fittings?
These fittings offer superior tensile strength, creep resistance, and durability compared to carbon steel. The chromium content enhances oxidation resistance, while molybdenum increases hardness and strength. They maintain their integrity even under extreme thermal and mechanical stress conditions.
Q3. What grades are available in Chrome Moly Steel Ferrule Fittings?
Chrome Moly Steel Ferrule Fittings are available in multiple grades including AISI 4130, AISI 4140, ASTM A182 F5, F9, F11, F22, and F91. Each grade is designed for specific temperature and pressure conditions to suit a wide range of industrial applications.
Q4. What are the typical applications of Chrome Moly Steel Ferrule Fittings?
These fittings are widely used in high-temperature and high-pressure applications such as boilers, heat exchangers, pressure vessels, refineries, and chemical processing units. Their reliability and strength make them ideal for critical operations in the energy and petrochemical sectors.
Q5. What standards and specifications do these fittings comply with?
Chrome Moly Steel Ferrule Fittings are manufactured according to international standards like ASTM A182, ASME SA182, DIN, and EN norms. They also comply with industry certifications such as ISO 9001, NACE MR0175, and EN 10204 3.1/3.2 for full material traceability.
Q6. What is the pressure and temperature rating of Chrome Moly Steel Ferrule Fittings?
Depending on the grade and size, these fittings can handle pressures up to 6000 PSI and operate efficiently between -50°C to 600°C (-58°F to 1112°F). This wide operating range ensures consistent performance in both cryogenic and elevated temperature environments.
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