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Duplex Stainless Steel Shims are made from a dual-phase microstructure of austenite and ferrite, offering an excellent combination of strength and corrosion resistance. These shims are designed to provide superior performance in environments exposed to chlorides, acids, and industrial chemicals. Duplex Stainless Steel Shims exhibit higher tensile and yield strength compared to standard austenitic stainless steels. They are ideal for precise alignment, spacing, and load distribution in mechanical and structural applications. Duplex Stainless Steel Shims ensure reliability and longevity in demanding industrial environments.
The Duplex Stainless Steel Shims offer outstanding resistance to pitting, crevice corrosion, and stress corrosion cracking. Their high chromium, molybdenum, and nitrogen content ensures excellent corrosion protection in marine and offshore applications. Duplex Stainless Steel Shims maintain dimensional stability under both mechanical and thermal stress. They perform efficiently in high-pressure systems, pipelines, and heat exchangers. Duplex Stainless Steel Shims provide consistent performance and durability in harsh environmental conditions.
Duplex Stainless Steel Shims have exceptional mechanical strength, which allows for reduced material thickness without compromising load-bearing capacity. This makes them cost-effective and efficient for precision alignment applications. Their balanced microstructure ensures superior fatigue and impact resistance. Duplex Stainless Steel Shims are used in chemical processing, oil refining, and desalination plants where corrosion and high stress coexist. These shims deliver reliability and precision even under extreme working conditions.
The Duplex Stainless Steel Shims exhibit excellent weldability and machinability, allowing them to be fabricated into customized shapes and sizes. They can be stamped, laser-cut, or formed to exact tolerances depending on application requirements. Duplex Stainless Steel Shims provide a secure fit and help maintain accurate alignment in assemblies. Their ability to resist wear and deformation under cyclic loading enhances equipment performance. Duplex Stainless Steel Shims are suitable for long-term service in aggressive and dynamic environments.
Duplex Stainless Steel Shims are known for their exceptional thermal conductivity and low thermal expansion compared to conventional stainless steels. This property ensures dimensional accuracy in temperature-sensitive applications. They resist oxidation and scaling, even when exposed to high heat for extended periods. Duplex Stainless Steel Shims are used in power generation, pressure vessels, and structural assemblies. Their high strength-to-weight ratio ensures stability and long-lasting reliability in critical operations.
The production of Duplex Stainless Steel Shims complies with international standards such as ASTM A240 and EN 10088, ensuring consistent quality and performance. They are available in various grades like S31803 and S32205, depending on specific application requirements. Duplex Stainless Steel Shims can be supplied in sheet, roll, or precision-cut formats for easy installation. Their smooth surface finish ensures perfect alignment and minimal friction between components. Duplex Stainless Steel Shims are engineered for maximum performance and durability.
In conclusion, Duplex Stainless Steel Shims combine high strength, corrosion resistance, and thermal stability, making them ideal for challenging industrial applications. They provide accurate spacing, alignment, and support in critical assemblies across multiple industries. Duplex Stainless Steel Shims deliver exceptional reliability in corrosive, high-pressure, and high-temperature environments. Their versatility and long service life make them a preferred choice for engineers worldwide. Choosing Duplex Stainless Steel Shims guarantees precision, durability, and superior mechanical performance.
Specification Table
| Property | Unit | Typical Value | Standard / Remarks |
|---|---|---|---|
| Grade | - | 2205 | Duplex Stainless Steel |
| Density | g/cm³ | 7.8 | - |
| Yield Strength | MPa | 450–550 | ASTM A240 |
| Tensile Strength | MPa | 620–750 | ASTM A240 |
| Elongation (in 50 mm) | % | 25–30 | ASTM A240 |
| Hardness | HB | 220–280 | - |
| Corrosion Resistance | - | Excellent, especially against pitting & stress corrosion | - |
| Typical Thickness | mm | 0.1 – 10 | Customizable |
| Surface Finish | - | Bright, Matte, Polished | As per requirement |
Chemical Composition (Typical ranges for SSGrade)
Note: Values are typical ranges. Final composition will be confirmed on MTC provided per lot.
| Element | Weight % (Typical) | Standard / Remarks |
|---|---|---|
| Carbon (C) | ≤ 0.03 | ASTM A240 |
| Chromium (Cr) | 21–23 | Provides corrosion resistance |
| Nickel (Ni) | 4.5–6.5 | Enhances toughness |
| Molybdenum (Mo) | 2.5–3.5 | Improves pitting resistance |
| Manganese (Mn) | ≤ 2.0 | Deoxidizer and strength enhancer |
| Silicon (Si) | ≤ 1.0 | Strength and oxidation resistance |
| Nitrogen (N) | 0.08–0.20 | Improves strength and pitting resistance |
| Phosphorus (P) | ≤ 0.03 | Impurity limit |
| Sulfur (S) | ≤ 0.02 | Impurity limit |
| Iron (Fe) | Balance | Main matrix element |
Mechanical Properties (Typical)
| Property | Unit | Typical Value | Standard / Remarks |
|---|---|---|---|
| Yield Strength (0.2% offset) | MPa | 450–550 | ASTM A240 |
| Tensile Strength | MPa | 620–750 | ASTM A240 |
| Elongation (in 50 mm) | % | 25–30 | ASTM A240 |
| Hardness (Brinell) | HB | 220–280 | - |
| Impact Toughness (Charpy V-notch, 20°C) | J | 50–100 | Typical |
| Fatigue Strength | MPa | 320–380 | Endurance limit at 10⁷ cycles |
| Modulus of Elasticity | GPa | 200 | Typical |
| Poisson's Ratio | - | 0.27–0.30 | Typical |
Equivalent Grades
| Standard | Designation / Grade | Remarks |
|---|---|---|
| AISI / ASTM | 2205, S31803 / S32205 | Common duplex stainless steel grades |
| EN / DIN | 1.4462 | European designation for 2205 duplex steel |
| UNS | S31803 / S32205 | Unified Numbering System designation |
| JIS | SUS329J3L | Japanese Industrial Standard equivalent |
| BS | EN 1.4462 | British Standard equivalent |
Dimension & Weight Chart (Selected common sizes)
Below is a representative chart showing outside diameter, wall thickness, inside diameter, cross-sectional area of metal and calculated weight per metre (kg/m). Values are calculated using density = 7.93 g/cm³ and are for guidance — use actual MTC values for procurement & engineering.
| Thickness (mm) | Width (mm) | Length (mm) | Weight (kg/m²) | Remarks |
|---|---|---|---|---|
| 0.1 | 1000 | 2000 | 0.78 | Standard size, can be customized |
| 0.2 | 1000 | 2000 | 1.56 | - |
| 0.5 | 1000 | 2000 | 3.9 | - |
| 1.0 | 1000 | 2000 | 7.8 | - |
| 2.0 | 1000 | 2000 | 15.6 | - |
| 3.0 | 1000 | 2000 | 23.4 | - |
| 5.0 | 1000 | 2000 | 39.0 | - |
| 10.0 | 1000 | 2000 | 78.0 | - |
Types Of Duplex Stainless Steel Shimss 2205 and Tubes
Stainless Steel Shims
Monel 400 Steel Shims
Hastelloy Shims
Nickel Shims
Super Duplex Shims
Duplex Shims
Inconel 600 Shims
Monel K500 Shims
Frequently Asked Questions (FAQ)
What is Duplex Stainless Steel 2205?
Duplex 2205 is a dual-phase stainless steel alloy with both austenitic and ferritic microstructures. It combines high strength with excellent corrosion resistance, making it ideal for industrial applications where durability is critical.
What are the common applications of 2205 shims?
These shims are used in chemical processing, oil & gas, marine environments, heat exchangers, desalination plants, and machinery alignment, particularly where resistance to pitting and stress corrosion is required.
What thicknesses and sizes are available?
Duplex 2205 shims are typically available in thicknesses from 0.1 mm to 10 mm, with standard widths and lengths like 1000 mm × 2000 mm. Custom sizes can also be fabricated to meet specific project requirements.
What makes Duplex 2205 stronger than regular stainless steel?
The dual-phase microstructure of ferrite and austenite provides nearly twice the strength of standard austenitic stainless steels like 304 or 316, allowing for thinner, lighter components without compromising performance.
How corrosion-resistant is Duplex 2205?
Duplex 2205 offers excellent resistance to chloride-induced corrosion, pitting, and stress corrosion cracking, making it suitable for harsh environments such as seawater or chemical processing plants.
Can Duplex 2205 shims be welded or formed?
Yes, these shims can be welded and fabricated using standard procedures for duplex stainless steels. Proper care must be taken to avoid intermetallic phase formation that can affect toughness and corrosion resistance.
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