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Grade 5 Titanium (Ti-6Al-4V) Shims are among the most widely used titanium alloys due to their exceptional combination of strength, corrosion resistance, and lightweight properties. These shims are composed of approximately 90% titanium, 6% aluminum, and 4% vanadium, creating a material that performs exceptionally well under extreme conditions. They are known for their outstanding mechanical strength-to-weight ratio, making them ideal for aerospace, marine, and automotive applications. The alloy’s high resistance to corrosion in seawater and chloride environments ensures long-term reliability. Grade 5 Titanium shims maintain excellent dimensional stability, even under fluctuating temperatures and mechanical stress.
The primary advantage of Grade 5 Titanium (Ti-6Al-4V) Shims is their ability to maintain strength at elevated temperatures while remaining significantly lighter than steel. These shims can withstand temperatures up to 400°C without losing critical mechanical properties. They are extensively used in jet engines, aircraft frames, and high-performance racing components. Their high fatigue resistance ensures consistent performance in environments where vibration and pressure variations are common. Additionally, these shims offer superior biocompatibility, making them suitable for medical implants and surgical instruments. Their combination of toughness, durability, and low density makes them a preferred choice for high-precision engineering tasks.
Grade 5 Titanium (Ti-6Al-4V) Shims are particularly valued for their excellent corrosion resistance in oxidizing and mildly reducing environments. They resist attack from chlorides, nitric acid, and organic compounds, ensuring long service life in harsh industrial applications. The alloy’s passive oxide film protects it from further corrosion, even when scratched or exposed to seawater. This self-healing property enhances its reliability in offshore, chemical processing, and marine operations. These shims also exhibit minimal galling or seizing, even under repeated assembly or disassembly. Their corrosion performance is far superior to that of stainless steel in many demanding environments.
In terms of mechanical characteristics, Grade 5 Titanium (Ti-6Al-4V) Shims possess a tensile strength of around 900–1000 MPa, making them one of the strongest lightweight materials available. Despite their strength, they offer good ductility and can be formed into various shapes without cracking. These shims are commonly available in multiple thicknesses to meet different tolerance requirements. Their low modulus of elasticity allows for slight flexibility, which helps absorb vibration and reduce stress in assemblies. This combination of strength and flexibility makes them suitable for precision alignment, gap adjustment, and load distribution in machinery and equipment.
Manufacturing and machining Grade 5 Titanium (Ti-6Al-4V) Shims require specialized techniques due to the alloy’s strength and low thermal conductivity. They are typically produced using precision cutting, laser profiling, or stamping processes. The material’s resistance to deformation ensures tight dimensional tolerances for critical applications. Welding and joining can be performed using inert gas shielding methods to prevent oxidation during fabrication. After machining, shims can be annealed or stress-relieved to improve their ductility and structural stability. Surface finishing options such as polishing, coating, or anodizing can further enhance corrosion resistance and aesthetic appeal for industrial use.
Applications of Grade 5 Titanium (Ti-6Al-4V) Shims span across aerospace, defense, chemical processing, and biomedical industries. In aircraft, they are used to maintain precise tolerances between structural components. In marine systems, they offer long-lasting performance against saltwater corrosion. In medical technology, their non-toxic and biocompatible nature makes them suitable for bone and joint implants. They are also employed in automotive racing to achieve weight reduction without compromising safety or performance. The versatility and superior physical properties of these shims make them indispensable for engineers seeking durability and efficiency in design.
Overall, Grade 5 Titanium (Ti-6Al-4V) Shims deliver exceptional performance across industries requiring lightweight yet high-strength materials. Their remarkable resistance to corrosion, fatigue, and heat ensures reliability in critical operations. With a balance of mechanical and chemical stability, they outperform many conventional alloys under severe operating conditions. The combination of titanium, aluminum, and vanadium gives these shims unmatched durability and longevity. Whether used in aerospace structures or precision instruments, they ensure exact alignment and consistent operation. Grade 5 Titanium shims exemplify engineering excellence, offering strength, precision, and corrosion protection for advanced applications.
Specification Table
| Property | Specification / Range |
|---|---|
| Alloy Type | Ti-6Al-4V (Grade 5 Titanium) |
| Form | Shims / Sheets |
| Thickness | 0.1 mm – 5 mm (customizable) |
| Width | Up to 1000 mm (depending on requirement) |
| Length | Up to 2000 mm (depending on requirement) |
| Surface Finish | Polished, Mill Finish, or Custom |
| Density | 4.43 g/cm³ |
| Melting Point | 1660 °C |
| Standard | ASTM B265 / AMS 4928 |
Chemical Composition (Typical ranges for SSGrade)
Note: Values are typical ranges. Final composition will be confirmed on MTC provided per lot.
| Element | Composition (%) |
|---|---|
| Titanium (Ti) | Balance |
| Aluminum (Al) | 5.5 – 6.75 |
| Vanadium (V) | 3.5 – 4.5 |
| Iron (Fe) | ≤ 0.30 |
| Oxygen (O) | ≤ 0.20 |
| Carbon (C) | ≤ 0.08 |
| Nitrogen (N) | ≤ 0.05 |
| Hydrogen (H) | ≤ 0.015 |
| Yttrium (Y) / Other Residuals | ≤ 0.10 |
Mechanical Properties (Typical)
| Property | Value |
|---|---|
| Density | 4.43 g/cm³ |
| Ultimate Tensile Strength (UTS) | 895 MPa (typical for annealed condition) |
| Yield Strength (0.2% offset) | 830 MPa (typical for annealed condition) |
| Elongation at Break | 10 – 15% |
| Hardness (Rockwell C) | 36 – 38 HRC |
| Modulus of Elasticity | 113.8 GPa |
| Poisson's Ratio | 0.34 |
| Shear Strength | 552 MPa |
| Melting Point | 1660 °C |
Equivalent Grades
| Standard | Equivalent Grade / Designation |
|---|---|
| ASTM | B265, B348 |
| AMS | 4928, 4975 |
| ISO | Ti 6Al 4V |
| EN | 3.7165 |
| DIN | 3.7165 |
| JIS | SPCC Ti-6Al-4V |
| UNS | R56400 |
Dimension & Weight Chart (Selected common sizes)
Below is a representative chart showing outside diameter, wall thickness, inside diameter, cross-sectional area of metal and calculated weight per metre (kg/m). Values are calculated using density = 7.93 g/cm³ and are for guidance — use actual MTC values for procurement & engineering.
| Thickness (mm) | Width (mm) | Length (mm) | Weight (kg/m²) |
|---|---|---|---|
| 0.1 | 100 | 100 | 0.044 |
| 0.5 | 100 | 100 | 0.221 |
| 1.0 | 100 | 100 | 0.443 |
| 2.0 | 100 | 100 | 0.886 |
| 3.0 | 100 | 100 | 1.329 |
| 4.0 | 100 | 100 | 1.772 |
| 5.0 | 100 | 100 | 2.215 |
Types Of Grade 5 Titanium Ti-6AI-4V Shimss and Tubes
Stainless Steel Shims
Monel 400 Steel Shims
Hastelloy Shims
Nickel Shims
Super Duplex Shims
Duplex Shims
Inconel 600 Shims
Monel K500 Shims
Frequently Asked Questions (FAQ)
What is Grade 5 Titanium (Ti-6Al-4V)?
Grade 5 Titanium, also known as Ti-6Al-4V, is a high-strength titanium alloy containing 6% aluminum and 4% vanadium. It is widely used in aerospace, medical, and industrial applications due to its excellent strength-to-weight ratio and corrosion resistance.
What are Titanium Shims used for?
Titanium shims are used for precise spacing, alignment, and adjustment in assemblies. Grade 5 Titanium shims are preferred where high strength, low weight, and corrosion resistance are required.
What thicknesses are available for Grade 5 Titanium Shims?
Grade 5 Titanium shims are available in thicknesses ranging from 0.1 mm to 5 mm, and custom thicknesses can be manufactured based on specific requirements.
What are the benefits of Grade 5 Titanium Shims?
Key benefits include high tensile strength, lightweight, excellent corrosion resistance, biocompatibility, and suitability for high-temperature applications.
Can Grade 5 Titanium Shims be customized?
Yes, they can be cut, polished, or fabricated into various dimensions and shapes according to customer specifications.
Titanium Shims Supplier
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Titanium Shims Exporter
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