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Incoloy 800 Ferrule Fittings are high-performance components designed to withstand extreme environments involving heat, pressure, and corrosion. These fittings are composed primarily of nickel, iron, and chromium, offering superior resistance to oxidation and carburization at elevated temperatures. Their unique chemical structure provides excellent stability and strength under thermal stress. Incoloy 800 ferrule fittings are widely used in industries such as power generation, chemical processing, and oil & gas. They maintain mechanical strength even in prolonged exposure to high temperatures. Due to their versatile characteristics, these fittings ensure leak-free, reliable, and long-lasting connections in demanding operations.
One of the standout features of Incoloy 800 Ferrule Fittings is their exceptional resistance to oxidation and corrosion, especially in acidic and high-temperature environments. The chromium and nickel composition ensures protection against various chemical agents, including sulfuric and nitric acids. These fittings perform efficiently in furnace equipment, heat exchangers, and petrochemical processing units. They are engineered to maintain their microstructure and strength even when exposed to long-term heating. Their resistance to scaling and stress-corrosion cracking makes them a preferred choice for industries requiring durable and consistent performance.
Incoloy 800 Ferrule Fittings are manufactured using high-quality raw materials that comply with international standards like ASTM B366, ASME SB366, and equivalent specifications. Advanced forming and machining techniques ensure precise dimensions and smooth finishes. Each fitting undergoes strict quality testing, including hardness, hydrostatic, and pressure tests, ensuring flawless functionality. The double ferrule design provides a strong grip and prevents leaks under high-pressure operations. Manufacturers also provide custom sizes and configurations to meet specific industrial requirements. These fittings are suitable for both small and large-diameter tubing systems used in complex installations.
Incoloy 800 Ferrule Fittings find application in industries that demand superior heat and corrosion resistance. They are extensively used in heat-treating equipment, chemical and petrochemical plants, and nuclear power facilities. Their ability to handle high-temperature gases and corrosive chemicals makes them ideal for air heaters, process piping, and pressure vessels. These fittings provide safe and durable connections, minimizing downtime and maintenance costs. In addition, they are used in steam generation systems, refinery units, and offshore drilling platforms. Their longevity under harsh operational conditions enhances process reliability and safety.
The key benefits of using Incoloy 800 Ferrule Fittings include high temperature strength, excellent oxidation resistance, and superior creep-rupture properties. Their ability to resist chloride-ion stress-corrosion cracking makes them ideal for marine and chemical industries. These fittings ensure secure and vibration-resistant tube connections, reducing the risk of leaks and system failures. Their non-magnetic nature and robust construction enhance performance under varying thermal and pressure conditions. Moreover, they offer easy installation and maintenance, which reduces operational downtime. These attributes make them a reliable choice for critical and continuous processes.
Incoloy 800 Ferrule Fittings are available in multiple configurations such as unions, elbows, tees, reducers, bulkhead fittings, and cross fittings. They are offered in both single and double ferrule designs to suit diverse industrial applications. Standard sizes range from 1/8” to 2” (OD) and can be customized upon request. These fittings can also be supplied with different surface finishes such as electropolished, pickled, or passivated for enhanced corrosion resistance. The use of precision-engineered threads and sealing ensures tight, leak-proof connections. They are compatible with other Incoloy alloys like 800H and 800HT for improved temperature capability.
Incoloy 800 Ferrule Fittings combine strength, stability, and corrosion resistance, making them indispensable in high-stress industrial systems. Their performance in heat-intensive and chemically aggressive environments sets them apart from conventional stainless steel fittings. Designed to meet global quality standards, they ensure durability, safety, and reliability across various applications. Whether used in refineries, chemical plants, or power stations, these fittings guarantee seamless and leak-free connections. Incoloy 800 ferrule fittings are a trusted solution for industries seeking long-term efficiency and operational excellence in extreme service conditions.
Specification Table
| Specification | Details |
|---|---|
| Product Name | Incoloy 800 Ferrule Fittings |
| Material Grade | Incoloy 800 / UNS N08800 |
| Standards | ASTM B366 / ASME SB366 |
| Size Range | 1/16” OD to 2” OD, 2mm to 50mm OD |
| Pressure Rating | Up to 6000 PSI (Depending on Size & Type) |
| Temperature Range | -50°C to 800°C (-58°F to 1472°F) |
| Thread Type | NPT, BSPT, BSPP, ISO, and SAE Threads |
| Connection Type | Single Ferrule / Double Ferrule |
| Form | Elbow, Tee, Union, Cross, Reducer, Adapter, Bulkhead, Cap, Plug |
| Surface Finish | Pickled, Bright, Electropolished, Passivated |
| End Connections | Tube End / Male or Female Threaded End |
| Manufacturing Standard | DIN, ASTM, ASME, BS, JIS, NACE, ISO |
Chemical Composition (Typical ranges for SSMoly 800)
Note: Values are typical ranges. Final composition will be confirmed on MTC provided per lot.
| Element | Content (%) |
|---|---|
| Nickel (Ni) | 30.0 – 35.0 |
| Chromium (Cr) | 19.0 – 23.0 |
| Iron (Fe) | 39.5 min |
| Carbon (C) | 0.10 max |
| Manganese (Mn) | 1.50 max |
| Sulfur (S) | 0.015 max |
| Silicon (Si) | 1.00 max |
| Copper (Cu) | 0.75 max |
| Aluminum (Al) | 0.15 – 0.60 |
| Titanium (Ti) | 0.15 – 0.60 |
Mechanical Properties (Typical)
| Property | Value |
|---|---|
| Tensile Strength | 520 MPa (min) |
| Yield Strength (0.2% Offset) | 205 MPa (min) |
| Elongation | 30% (min) |
| Hardness (Brinell) | ≤ 200 HB |
| Melting Point | 1357°C – 1385°C (2475°F – 2525°F) |
| Density | 7.94 g/cm³ |
| Modulus of Elasticity | 196 GPa |
| Poisson’s Ratio | 0.32 |
Equivalent Grades
| STANDARD | Incoloy 800 |
|---|---|
| UNS | N08800 |
| Werkstoff Nr. | 1.4876 |
| EN | X10NiCrAlTi32-20 |
| BS | NA 15 |
| AFNOR | NC32D |
| JIS | NCF 800 |
| GOST | ЭИ670 |
| ISO | FeNiCr20-32 |
Dimension & Weight Chart (Selected common sizes)
Below is a representative chart showing outside diameter, wall thickness, inside diameter, cross-sectional area of metal and calculated weight per metre (kg/m). Values are calculated using density = 7.93 g/cm³ and are for guidance — use actual MTC values for procurement & engineering.
| Tube OD (inches) | Thread Size | Dimensions (A × B) mm | Approx. Weight (grams) |
|---|---|---|---|
| 1/8" | 1/8" NPT | 22 × 25 | 35 |
| 1/4" | 1/4" NPT | 26 × 28 | 45 |
| 3/8" | 3/8" NPT | 30 × 33 | 60 |
| 1/2" | 1/2" NPT | 36 × 38 | 80 |
| 5/8" | 5/8" NPT | 40 × 42 | 105 |
| 3/4" | 3/4" NPT | 45 × 48 | 130 |
| 1" | 1" NPT | 52 × 55 | 180 |
| 1 1/4" | 1 1/4" NPT | 60 × 63 | 240 |
| 1 1/2" | 1 1/2" NPT | 68 × 72 | 310 |
| 2" | 2" NPT | 78 × 85 | 420 |
Types Of Incoloy 800 Ferrule Fittingss and Tubes
Stainless Steel Ferrule Fitting
Monel 400 Ferrule Fitting
Hastelloy Ferrule Fitting
Nickel Ferrule Fitting
Super Duplex Ferrule Fitting
Duplex Ferrule Fitting
Inconel 600 Ferrule Fitting
Monel K500 Ferrule Fitting
Frequently Asked Questions (FAQ)
What are Incoloy 800 Ferrule Fittings?
Incoloy 800 Ferrule Fittings are high-quality tube fittings made from a nickel-iron-chromium alloy designed for excellent resistance to oxidation, carburization, and high-temperature corrosion. They provide strong, leak-free joints in instrumentation, process, and control systems across several industries.
What are the main advantages of using Incoloy 800 Ferrule Fittings?
These fittings offer superior strength, outstanding corrosion resistance, and excellent mechanical stability under elevated temperatures. They are highly resistant to stress-corrosion cracking and scaling, making them ideal for chemical processing, power generation, and petrochemical applications.
Where are Incoloy 800 Ferrule Fittings commonly used?
Incoloy 800 Ferrule Fittings are widely used in heat exchangers, chemical plants, furnace components, power generation systems, and steam piping. Their ability to withstand high-temperature oxidation makes them a preferred choice in industries involving thermal processing.
>What pressure and temperature range can Incoloy 800 Ferrule Fittings handle?
These fittings can operate efficiently under pressures up to 6000 PSI and temperatures ranging from -50°C to 800°C. The exact limits depend on the fitting size, configuration, and installation type used.
Are Incoloy 800 Ferrule Fittings available in different types?
Yes, they are available in various types such as union, elbow, tee, cross, reducer, adapter, bulkhead, cap, and plug. Both single and double ferrule configurations are offered to suit diverse industrial piping and tubing systems.
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