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Inconel 800, 800H, and 800HT Rod and Wire are nickel-iron-chromium alloys designed for excellent strength and resistance to oxidation and carburization at high temperatures. These alloys maintain stability and mechanical integrity in environments where other materials would fail. Inconel 800 800H 800HT Rod Wire is widely used in heat-treating equipment, power plants, and chemical processing industries. They provide superior creep and stress rupture strength under elevated temperatures. Their versatility makes them ideal for both static and dynamic high-heat applications.
One of the main advantages of Inconel 800 800H 800HT Rod Wire is their outstanding resistance to oxidation and scaling, even in prolonged exposure to heat. The controlled carbon and aluminum-titanium content enhance the alloy’s strength and structural stability. Inconel 800 Rod Wire is ideal for use up to 1100°F (600°C), while 800H and 800HT variants can perform effectively up to 1500°F (815°C). These alloys retain their ductility and toughness, ensuring long service life in high-temperature environments. Their consistent performance makes them suitable for furnace and heat exchanger components.
Inconel 800 800H 800HT Rod Wire also offers excellent corrosion resistance in both oxidizing and reducing environments. They are particularly resistant to sulfur-bearing atmospheres and carburizing conditions. This makes them suitable for applications in petrochemical processing and gas turbines. The rods and wires perform reliably in environments exposed to thermal cycling and stress. Their ability to resist chloride stress corrosion cracking adds to their wide industrial applicability.
The mechanical strength of Inconel 800 800H 800HT Rod Wire is enhanced through controlled heat treatment and alloy modifications. The 800H and 800HT grades offer superior creep and rupture properties compared to standard Inconel 800. These materials maintain excellent structural integrity even under high-stress conditions. Inconel 800 800H 800HT Rod Wire are widely used in reformer outlet manifolds, superheater tubes, and process piping. Their reliability in elevated-temperature service environments ensures consistent and safe operation.
Fabrication and welding of Inconel 800 800H 800HT Rod Wire can be performed using standard techniques with proper control of temperature and tooling. The alloys demonstrate good machinability, though they tend to work-harden rapidly. They can be formed, bent, and drawn into wires without losing mechanical strength. Inconel 800 800H 800HT Rod Wire also exhibits excellent metallurgical stability during fabrication. These features make them a preferred material in industries requiring precision and durability.
Due to their exceptional high-temperature and corrosion-resistant properties, Inconel 800 800H 800HT Rod Wire are used across multiple industries. Common applications include chemical processing, power generation, heat exchangers, and furnace equipment. They also serve effectively in steam boilers, thermal reactors, and nuclear plants. Inconel 800 800H 800HT Rod Wire are available in various diameters, lengths, and surface finishes to meet industrial standards. Their consistent composition ensures uniform performance across demanding environments.
In conclusion, Inconel 800 800H 800HT Rod and Wire are premium high-temperature alloys that deliver strength, corrosion resistance, and thermal stability. Their ability to perform under extreme heat and stress makes them essential for critical engineering applications. Inconel 800 800H 800HT Rod Wire ensures long-term reliability and minimal maintenance in high-temperature processes. These alloys offer a perfect balance between toughness and oxidation resistance. Overall, they are a trusted choice for industries where precision and endurance are paramount.
Specification Table
| Product | Standard | Material Grade | UNS | Werkstoff Nr. | Form | Condition |
|---|---|---|---|---|---|---|
| Inconel 800 Rod / Wire | ASTM B408 / ASME SB408 | Inconel 800 | N08800 | 1.4876 | Rod, Wire, Coil, Bar | Annealed / Cold Drawn / Hardened |
| Inconel 800H Rod / Wire | ASTM B408 / ASME SB408 | Inconel 800H | N08810 | 1.4958 | Rod, Wire, Coil, Bar | Annealed / Solution Annealed |
| Inconel 800HT Rod / Wire | ASTM B408 / ASME SB408 | Inconel 800HT | N08811 | 1.4959 | Rod, Wire, Coil, Bar | Solution Annealed / Hardened |
Chemical Composition (Typical ranges for SS800 800H 800HT)
Note: Values are typical ranges. Final composition will be confirmed on MTC provided per lot.
| Element | Inconel 800 (%) | Inconel 800H (%) | Inconel 800HT (%) |
|---|---|---|---|
| Nickel (Ni) | 30.0 – 35.0 | 30.0 – 35.0 | 30.0 – 35.0 |
| Chromium (Cr) | 19.0 – 23.0 | 19.0 – 23.0 | 19.0 – 23.0 |
| Iron (Fe) | Balance | Balance | Balance |
| Carbon (C) | ≤ 0.10 | 0.05 – 0.10 | 0.06 – 0.10 |
| Aluminum (Al) | 0.15 – 0.60 | 0.15 – 0.60 | 0.25 – 0.60 |
| Titanium (Ti) | 0.15 – 0.60 | 0.15 – 0.60 | 0.25 – 0.60 |
| Manganese (Mn) | ≤ 1.50 | ≤ 1.50 | ≤ 1.50 |
| Silicon (Si) | ≤ 1.00 | ≤ 1.00 | ≤ 1.00 |
| Copper (Cu) | ≤ 0.75 | ≤ 0.75 | ≤ 0.75 |
| Sulfur (S) | ≤ 0.015 | ≤ 0.015 | ≤ 0.015 |
Mechanical Properties (Typical)
| Property | Inconel 800 | Inconel 800H | Inconel 800HT |
|---|---|---|---|
| Tensile Strength (MPa) | 480 – 620 | 520 – 750 | 520 – 750 |
| Yield Strength (0.2% Offset, MPa) | 170 – 310 | 275 – 410 | 275 – 410 |
| Elongation (%) | 30 – 40 | 30 – 40 | 30 – 40 |
| Hardness (HRB) | 70 – 90 | 75 – 95 | 75 – 95 |
| Modulus of Elasticity (GPa) | 200 | 200 | 200 |
| Density (g/cm³) | 8.0 | 8.0 | 8.0 |
| Melting Range (°C) | 1350 – 1400 | 1350 – 1400 | 1350 – 1400 |
| Max Service Temperature (°C) | 700 | 850 | 950 |
Equivalent 800 800H 800HTs
| Alloy Grade | UNS | ASTM / ASME | EN / DIN | JIS | BS |
|---|---|---|---|---|---|
| Inconel 800 | N08800 | ASTM B408 / SB408 | 1.4876 | – | – |
| Inconel 800H | N08810 | ASTM B408 / SB408 | 1.4958 | – | – |
| Inconel 800HT | N08811 | ASTM B408 / SB408 | 1.4959 | – | – |
Dimension & Weight Chart (Selected common sizes)
Below is a representative chart showing outside diameter, wall thickness, inside diameter, cross-sectional area of metal and calculated weight per metre (kg/m). Values are calculated using density = 7.93 g/cm³ and are for guidance — use actual MTC values for procurement & engineering.
| Nominal Diameter (mm) | Diameter Tolerance (mm) | Weight per Meter (kg/m) | Weight per Foot (lb/ft) |
|---|---|---|---|
| 3 | ±0.05 | 0.056 | 0.037 |
| 4 | ±0.05 | 0.100 | 0.067 |
| 5 | ±0.05 | 0.157 | 0.106 |
| 6 | ±0.05 | 0.226 | 0.152 |
| 8 | ±0.05 | 0.402 | 0.272 |
| 10 | ±0.05 | 0.627 | 0.425 |
| 12 | ±0.05 | 0.904 | 0.613 |
| 16 | ±0.05 | 1.605 | 1.089 |
| 20 | ±0.05 | 2.513 | 1.706 |
| 25 | ±0.05 | 3.927 | 2.667 |
| 30 | ±0.05 | 5.569 | 3.784 |
Types Of Inconel 800 800H 800HT Rod Wires and Tubes
Stainless Steel rod Wire
Monel 400 Rod Wire
Hastelloy Rod Wire
Inconel 600 Rod Wire
Nickel Rod Wire
Super Duplex Rod Wire
Duplex Rod Wire
Monel K500 Rod Wire
Frequently Asked Questions (FAQ)
What is Inconel 800 / 800H / 800HT?
Inconel 800 series are nickel-iron-chromium alloys designed for high-temperature and corrosion-resistant applications. 800H and 800HT are heat-treated variants with higher creep strength and thermal stability.
What forms are available?
Inconel 800 / 800H / 800HT are available as rods, wires, bars, and coils in various diameters and lengths, both annealed and cold-worked.
What are the typical applications?
Common uses include furnace components, heat exchangers, petrochemical reactors, aerospace parts, and any high-temperature or corrosive environment requiring dimensional stability.
What are the chemical compositions?
Inconel 800: Ni 30–35%, Cr 19–23%, Fe balance, C ≤0.10%, Al 0.15–0.60%, Ti 0.15–0.60%.
800H: C 0.05–0.10%, other elements similar to 800.
800HT: C 0.06–0.10%, Al & Ti slightly higher for high-temperature stability.
What mechanical properties can be expected?
Tensile strength ranges 480–750 MPa, yield strength 170–410 MPa, elongation 30–40%, hardness HRB 70–95. Max service temperatures are 700°C for 800, 850°C for 800H, and 950°C for 800HT.
What standards do these alloys conform to?
ASTM B408 / ASME SB408, UNS N08800 (800), N08810 (800H), N08811 (800HT), EN 1.4876 / 1.4958 / 1.4959.
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