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Laminated Shims are precision-engineered components designed to provide accurate spacing and alignment in assemblies where tight tolerances are required. These shims are constructed from multiple thin layers of metal or composite material that are bonded together to form a single piece. Each layer can be peeled away to achieve the desired thickness, allowing for easy on-site adjustment without the need for machining. This peelable feature makes laminated shims highly convenient for maintenance, repair, and assembly work. They help compensate for manufacturing tolerances, reduce vibration, and improve structural stability in mechanical systems. Laminated shims are used across industries such as aerospace, automotive, and heavy machinery.
The unique construction of Laminated Shims provides exceptional flexibility in precision adjustment. Each layer, typically made from materials like stainless steel, brass, or aluminum, is bonded using a special adhesive that allows individual sheets to be separated cleanly. This eliminates the need for grinding or re-machining parts to achieve accurate fits. Laminated shims offer high dimensional accuracy and uniform thickness, which ensures precise load distribution in assemblies. Their peelable nature significantly reduces downtime during installation or maintenance. These shims are especially valuable in applications where exact tolerances are critical for system performance and alignment accuracy.
Laminated Shims come in various configurations, including flat, slotted, or custom shapes, to accommodate different assembly requirements. They are available in standard sizes or can be custom-made based on client specifications. The number of layers and overall thickness can be tailored for each application, offering maximum flexibility. Engineers often use these shims to fine-tune clearances in pumps, turbines, engines, and gearboxes. Their corrosion resistance and structural integrity make them suitable for both static and dynamic loads. Whether used for alignment or gap compensation, laminated shims provide a reliable and cost-effective solution for achieving precision fitments.
The materials used in Laminated Shims are selected based on performance requirements, environmental conditions, and load demands. Stainless steel laminated shims are preferred for high-strength and corrosion-resistant applications, while aluminum or brass variants are used where weight reduction and conductivity are important. The adhesive bonding between layers is engineered to withstand temperature variations, moisture, and mechanical stress without delamination. These shims can operate efficiently in both high and low-temperature conditions. Their stability and resistance to environmental factors ensure long-term performance in challenging industrial environments. Each shim undergoes strict quality control to maintain consistency and reliability.
Laminated Shims play an essential role in reducing assembly time and improving production efficiency. Because they allow for on-site adjustment, engineers can achieve precise fits without re-fabricating components. This not only saves time but also reduces material waste and overall project costs. In maintenance and repair operations, laminated shims are indispensable for restoring alignment without major disassembly. Their versatility makes them ideal for use in complex assemblies such as aircraft structures, precision instruments, and heavy-duty machinery. By minimizing rework and ensuring proper component alignment, they help extend the service life of equipment and reduce wear and tear.
From a mechanical perspective, Laminated Shims offer excellent compressive strength and fatigue resistance. They maintain dimensional accuracy even under heavy loads or continuous vibration. The smooth surface finish of each layer ensures consistent contact and minimal friction between mating parts. Laminated shims can also be used in conjunction with other precision components to enhance stability and performance. They are available in different hardness levels, coatings, and finishes depending on application requirements. Their adaptability to both static and dynamic conditions makes them suitable for industries ranging from energy and marine to defense and transportation.
Overall, Laminated Shims are a practical and efficient solution for achieving precise alignment, spacing, and tolerance control in a wide range of applications. Their peelable design allows for fast customization, reducing assembly errors and maintenance downtime. These shims combine the strength of solid metal with the flexibility of adjustable thickness, offering both durability and adaptability. With options for various materials, coatings, and configurations, they meet the stringent requirements of modern engineering systems. Laminated shims continue to be an essential component in industries demanding accuracy, reliability, and performance consistency. They represent innovation in precision adjustment technology and manufacturing efficiency.
Specification Table
| Property | Specification |
|---|---|
| Material | Stainless Steel, Carbon Steel, Brass, Copper, Composite |
| Thickness | 0.05 mm – 5 mm (custom sizes available) |
| Width | 5 mm – 100 mm |
| Length | 10 mm – 500 mm |
| Surface Finish | Polished / Smooth / Matte |
| Tolerance | ±0.01 mm (depending on material and thickness) |
| Hardness | Varies by material: SS 304 – 185 HB, Brass – 75 HB, Copper – 50 HB |
| Temperature Range | -40°C to 400°C (depends on material) |
| Finish Options | Anodized, Coated, or Uncoated |
| Applications | Gap adjustment, alignment, leveling machinery, industrial assembly |
Chemical Composition (Typical ranges for SSGrade)
Note: Values are typical ranges. Final composition will be confirmed on MTC provided per lot.
| Material | C (%) | Si (%) | Mn (%) | P (%) | S (%) | Cr (%) | Ni (%) | Cu (%) | Other Elements |
|---|---|---|---|---|---|---|---|---|---|
| Stainless Steel 304 | 0.08 max | 0.75 max | 2.0 max | 0.045 max | 0.03 max | 18.0 – 20.0 | 8.0 – 10.5 | – | Fe balance |
| Carbon Steel | 0.05 – 0.25 | 0.40 max | 0.60 max | 0.04 max | 0.05 max | – | – | – | Fe balance |
| Brass (Cu-Zn Alloy) | – | – | – | – | – | – | – | 55 – 65 | Zn balance |
| Copper | 0.02 max | 0.05 max | 0.10 max | 0.03 max | 0.03 max | – | – | – | Cu balance |
Mechanical Properties (Typical)
| Material | Density (g/cm³) | Tensile Strength (MPa) | Yield Strength (MPa) | Elongation (%) | Hardness (HB) |
|---|---|---|---|---|---|
| Stainless Steel 304 | 8.0 | 520 – 720 | 215 – 275 | 40 | 185 |
| Carbon Steel | 7.85 | 400 – 550 | 250 – 350 | 20 – 30 | 120 – 180 |
| Brass (Cu-Zn Alloy) | 8.4 – 8.7 | 300 – 500 | 100 – 200 | 30 – 50 | 60 – 100 |
| Copper | 8.9 | 210 – 250 | 70 – 200 | 30 – 50 | 50 – 90 |
Equivalent Grades
| Material | ASTM / ASME | EN / DIN | JIS | GB / Chinese Standard | Other Standards |
|---|---|---|---|---|---|
| Stainless Steel 304 | A240 / A276 | 1.4301 / X5CrNi18-10 | SUS 304 | 06Cr19Ni10 | BS 304S15 |
| Carbon Steel (Low Carbon) | A36 / AISI 1018 | St37-2 / 1.0037 | SS400 | Q235 | EN10025 |
| Brass (Cu-Zn Alloy) | C26000 / C26800 | CuZn39Pb3 / CW614N | BCuZn39Pb3 | H62 / H65 | – |
| Copper (Pure) | C11000 / C10200 | Cu-DHP / 2.0090 | TP1 / TP2 | Cu-ETP | – |
Dimension & Weight Chart (Selected common sizes)
Below is a representative chart showing outside diameter, wall thickness, inside diameter, cross-sectional area of metal and calculated weight per metre (kg/m). Values are calculated using density = 7.93 g/cm³ and are for guidance — use actual MTC values for procurement & engineering.
| Thickness (mm) | Width (mm) | Length (mm) | Material | Approx. Weight (kg/m²) |
|---|---|---|---|---|
| 0.5 | 10 | 100 | Stainless Steel 304 | 3.85 |
| 1.0 | 20 | 200 | Stainless Steel 304 | 7.70 |
| 2.0 | 50 | 300 | Carbon Steel | 15.7 |
| 3.0 | 50 | 500 | Brass (Cu-Zn Alloy) | 25.2 |
| 5.0 | 100 | 500 | Copper | 44.5 |
| Custom | Custom | Custom | All Materials | Depends on material & size |
Types of Laminated Shimss and Tubes
Stainless Steel Shims
Monel 400 Steel Shims
Hastelloy Shims
Nickel Shims
Super Duplex Shims
Duplex Shims
Inconel 600 Shims
Monel K500 Shims
Frequently Asked Questions (FAQ)
What are Laminated Shims?
Laminated Shims are precision-engineered layered shims used to adjust gaps, align machinery, and level equipment in industrial applications. They are typically made of durable metals or composite materials.
What materials are used for Laminated Shims?
Laminated Shims are commonly made from stainless steel, carbon steel, brass, copper, and other metal alloys. Some may also use composite or laminated materials depending on the application.
What are the common applications of Laminated Shims?
They are used for machinery alignment, gap adjustment, leveling pumps, turbines, compressors, gearboxes, and in construction or industrial assembly where precise spacing is required.
How do I choose the right thickness for a Laminated Shim?
The correct thickness depends on the gap or alignment requirement. It is recommended to measure the exact space or use a feeler gauge, then select one or multiple shims to achieve the desired adjustment.
Can Laminated Shims be customized?
Yes, they can be customized in terms of material, thickness, length, width, and even shape to fit specific industrial requirements.
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