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Low Temperature Carbon Steel (LTCS) Ferrule Fittings are specifically designed to perform efficiently in low-temperature environments where toughness and reliability are crucial. These fittings are widely used in cryogenic and sub-zero temperature applications due to their exceptional impact strength and durability. LTCS ferrule fittings provide a secure, leak-proof connection in critical piping systems that handle gas, oil, or chemical fluids. The precision-engineered ferrules offer high pressure resistance and prevent leakage under extreme thermal variations. Their mechanical integrity makes them ideal for refineries, petrochemical plants, and power generation units.
LTCS Ferrule Fittings are engineered with advanced metallurgy to ensure superior corrosion and impact resistance. These fittings can withstand temperatures as low as -50°C without compromising mechanical strength. They are easy to assemble, disassemble, and re-tighten without damaging the tubing. The double ferrule design ensures a tight seal, providing vibration resistance and mechanical grip. LTCS ferrule fittings comply with international standards such as ASTM A350 LF2, ensuring high quality and consistency. The robust construction allows them to be used in harsh industrial environments.
These fittings are extensively used in industries requiring low-temperature service, such as LNG processing, refrigeration, and offshore drilling. LTCS Ferrule Fittings are suitable for high-pressure fluid systems and hydraulic lines in cryogenic service. They are commonly used in shipbuilding, chemical plants, and pipeline instrumentation systems. Their excellent sealing capabilities prevent fluid leakage and contamination, ensuring system integrity. The fittings are preferred in applications where temperature fluctuations and mechanical stresses are common. This makes them a vital component in maintaining process efficiency and safety.
One of the major advantages of LTCS Ferrule Fittings is their high tensile strength and impact resistance at sub-zero temperatures. They offer outstanding reliability under cyclic loading conditions, preventing joint failure. The fittings are resistant to wear, corrosion, and pressure-induced fatigue. They provide excellent alignment and stability in critical piping systems. Additionally, the ease of installation and reusability reduces downtime and maintenance costs. These advantages make LTCS ferrule fittings an economical and efficient solution for cold service applications in various industries.
LTCS Ferrule Fittings are manufactured using precision machining and advanced cold-forming techniques. The fittings undergo rigorous quality control tests, including hydrostatic and pneumatic pressure testing, to ensure safety and performance. They are produced according to ASTM, ASME, and DIN standards to meet international requirements. The fittings are available in various configurations such as elbows, tees, unions, and adapters to suit diverse application needs. Every component is inspected for dimensional accuracy, surface finish, and material properties to guarantee consistent performance and reliability.
Low Temperature Carbon Steel grades like ASTM A350 LF2, LF3, and LF6 are commonly used for manufacturing ferrule fittings. These grades offer a balanced combination of toughness, ductility, and weldability. The fittings are available in different pressure ratings and sizes to accommodate various system requirements. LTCS ferrule fittings are compatible with carbon steel and alloy steel tubing, ensuring ease of integration into existing systems. The material composition is designed to provide excellent machinability and resistance to brittleness at low temperatures, enhancing their operational lifespan.
Low Temperature Carbon Steel (LTCS) Ferrule Fittings play a vital role in maintaining the safety and reliability of low-temperature systems. Their superior design, mechanical properties, and resistance to temperature-induced stress make them indispensable for critical industries. Whether used in cryogenic storage, LNG transport, or chemical processing, these fittings ensure leak-free and long-lasting performance. Investing in LTCS ferrule fittings ensures operational efficiency, reduced maintenance, and enhanced safety. With adherence to global standards and precise manufacturing, they remain a trusted choice for demanding low-temperature applications.
Specification Table
| Specification | Details |
|---|---|
| Product Name | Low Temperature Carbon Steel (LTCS) Ferrule Fittings |
| Material Grade | ASTM A350 LF2 / LF3 / LF6 |
| Size Range | 1/8” OD to 2” OD (Custom sizes available) |
| Pressure Rating | Up to 6000 PSI (Depending on Size & Design) |
| Temperature Range | -50°C to +250°C |
| Connection Type | Double Ferrule / Compression Type |
| Thread Standards | NPT, BSP, BSPT, ISO, SAE, and Metric Threads |
| End Connections | Tubes, Pipes, and Hoses |
| Testing | Hydrostatic, Pneumatic & Pressure Integrity Tested |
| Applications | Cryogenic Systems, LNG Plants, Offshore Drilling, Chemical Processing |
| Standards | ASTM, ASME, DIN, BS, and JIS Standards |
| Surface Finish | Polished / Zinc Coated / Custom as per Requirement |
| Manufacturer Certification | EN 10204 3.1 / 3.2 Certified |
Chemical Composition (Typical ranges for SSCarbon Steel (LTCS))
Note: Values are typical ranges. Final composition will be confirmed on MTC provided per lot.
| Element | ASTM A350 LF2 (%) | ASTM A350 LF3 (%) | ASTM A350 LF6 (%) |
|---|---|---|---|
| Carbon (C) | 0.30 max | 0.20 max | 0.25 max |
| Manganese (Mn) | 0.60 – 1.35 | 0.40 – 1.06 | 0.60 – 1.35 |
| Phosphorus (P) | 0.035 max | 0.025 max | 0.035 max |
| Sulphur (S) | 0.040 max | 0.025 max | 0.040 max |
| Silicon (Si) | 0.15 – 0.30 | 0.13 – 0.37 | 0.15 – 0.30 |
| Nickel (Ni) | 0.40 max | 3.25 – 3.75 | 0.40 max |
| Chromium (Cr) | 0.30 max | 0.30 max | 0.30 max |
| Molybdenum (Mo) | 0.12 max | 0.12 max | 0.12 max |
| Copper (Cu) | 0.40 max | 0.40 max | 0.40 max |
| Vanadium (V) | 0.08 max | 0.08 max | 0.08 max |
Mechanical Properties (Typical)
| Material Grade | Tensile Strength (MPa) | Yield Strength (MPa) | Elongation (%) | Impact Test (J) at -46°C | Hardness (HB) |
|---|---|---|---|---|---|
| ASTM A350 LF2 | 485 min | 250 min | 22 min | 27 min | 197 max |
| ASTM A350 LF3 | 520 min | 240 min | 22 min | 27 min | 197 max |
| ASTM A350 LF6 | 485 min | 260 min | 22 min | 27 min | 197 max |
Equivalent Grades
| Standard | ASTM A350 LF2 | ASTM A350 LF3 | ASTM A350 LF6 |
|---|---|---|---|
| UNS Number | K03006 | K03011 | K03012 |
| EN Standard | P355NL1 / P355NL2 | P355N | P355NH |
| BS Standard | 1503-490-490A | 1503-490-490B | 1503-490-490C |
| JIS Standard | SB480 | SB410 | SB450 |
| DIN Standard | 1.0566 | 1.0562 | 1.0570 |
| ISO Equivalent | P355NL1 | P355N | P355NH |
Dimension & Weight Chart (Selected common sizes)
Below is a representative chart showing outside diameter, wall thickness, inside diameter, cross-sectional area of metal and calculated weight per metre (kg/m). Values are calculated using density = 7.93 g/cm³ and are for guidance — use actual MTC values for procurement & engineering.
| Tube OD (inches) | Thread Size (NPT/BSP) | Length (mm) | Across Flat (mm) | Weight (grams) |
|---|---|---|---|---|
| 1/8" | 1/8" NPT | 25 | 11 | 25 |
| 1/4" | 1/4" NPT | 28 | 14 | 40 |
| 3/8" | 3/8" NPT | 32 | 17 | 65 |
| 1/2" | 1/2" NPT | 36 | 22 | 90 |
| 3/4" | 3/4" NPT | 42 | 27 | 140 |
| 1" | 1" NPT | 48 | 33 | 210 |
| 1-1/4" | 1-1/4" NPT | 56 | 41 | 320 |
| 1-1/2" | 1-1/2" NPT | 62 | 48 | 450 |
| 2" | 2" NPT | 70 | 60 | 680 |
Types Of Low Temperature Carbon Steel Ferrule Fittingss and Tubes
Stainless Steel Ferrule Fitting
Monel 400 Ferrule Fitting
Hastelloy Ferrule Fitting
Nickel Ferrule Fitting
Super Duplex Ferrule Fitting
Duplex Ferrule Fitting
Inconel 600 Ferrule Fitting
Monel K500 Ferrule Fitting
Frequently Asked Questions (FAQ)
1. What are Low Temperature Carbon Steel (LTCS) Ferrule Fittings?
Low Temperature Carbon Steel (LTCS) Ferrule Fittings are precision-engineered components designed to provide leak-proof, high-strength connections in piping systems operating at sub-zero temperatures. These fittings are manufactured from LTCS materials such as ASTM A350 LF2, LF3, and LF6, offering excellent toughness and impact resistance in cryogenic and low-temperature applications.
2. What are the key advantages of using LTCS Ferrule Fittings?
LTCS Ferrule Fittings provide superior performance in low-temperature environments. They offer high impact strength, excellent corrosion resistance, and reliable sealing under pressure. These fittings are reusable, easy to assemble, and can maintain leak-proof joints even under vibration or thermal cycling. Their durability and long service life make them ideal for demanding industries.
3. Where are LTCS Ferrule Fittings commonly used?
These fittings are widely used in cryogenic systems, LNG processing, refrigeration plants, offshore drilling platforms, petrochemical units, and power generation systems. They are particularly suitable for piping systems that experience low operating temperatures and require strong, vibration-resistant connections.
4. What is the temperature range of LTCS Ferrule Fittings?
LTCS Ferrule Fittings are designed to perform efficiently in a wide temperature range from -50°C up to +250°C, depending on the grade and application. Their low-temperature toughness ensures that they remain ductile and crack-resistant under freezing or cryogenic conditions.
5. Which standards govern the manufacturing of LTCS Ferrule Fittings?
These fittings are manufactured in compliance with ASTM A350, ASME B16.11, DIN, JIS, and BS standards. Each fitting undergoes strict quality tests including hydrostatic, pneumatic, and pressure integrity checks to ensure high performance and reliability in service.
6. Are LTCS Ferrule Fittings corrosion resistant?
Yes, LTCS Ferrule Fittings exhibit excellent resistance to corrosion, particularly when exposed to moisture, gases, and cryogenic fluids. Their carbon steel composition can also be treated with coatings like zinc plating or galvanizing to enhance corrosion protection in harsh environments.
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