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Monel 400 Fasteners are high-performance fasteners made from a nickel-copper alloy, known for their outstanding resistance to corrosion and oxidation. These fasteners are highly durable and maintain their integrity even in harsh environments.
The unique composition of Monel 400 includes approximately 63% nickel and 28–34% copper, providing excellent mechanical strength and the ability to withstand extreme temperatures without compromising performance.
Monel 400 Fasteners are extensively used in marine applications due to their superior resistance to seawater corrosion. They are ideal for shipbuilding, offshore platforms, and other environments exposed to saltwater.
These fasteners are also suitable for chemical and petrochemical industries. Monel 400’s resistance to acids, alkalis, and other corrosive chemicals makes it a preferred choice for chemical processing equipment and pipelines.
Available in a wide range of types, including bolts, nuts, screws, and washers, Monel 400 Fasteners are designed to meet various industrial requirements. They ensure a secure and long-lasting joint in critical applications.
Monel 400 Fasteners exhibit excellent mechanical properties, including high tensile and yield strength. They are capable of withstanding heavy loads and vibrations, making them suitable for structural and industrial machinery applications.
These fasteners also offer good thermal stability, retaining their strength and corrosion resistance even at elevated temperatures. This makes them suitable for heat exchangers, boilers, and other high-temperature applications.
Monel 400 Fasteners are easy to machine and fabricate, allowing manufacturers to create custom fasteners for specific applications. They can also be welded or brazed without losing their corrosion-resistant properties.
Specification Table
| Property | Specification |
|---|---|
| Material | Monel 400 (Nickel-Copper Alloy) |
| Form | Bolts, Nuts, Screws, Washers |
| Standards | ASTM B165 / ASTM A194 / ASTM B564 |
| Grade | Monel 400 |
| Corrosion Resistance | Excellent in seawater, chemical, and acidic environments |
| Temperature Range | -200°C to 330°C (-328°F to 626°F) |
| Mechanical Strength | High tensile and yield strength suitable for heavy-duty applications |
| Finish | Mill Finish / Polished / Customized Coatings |
| Applications | Marine, Chemical, Petrochemical, Offshore, Industrial Machinery |
Chemical Composition (Typical ranges for SS400)
Note: Values are typical ranges. Final composition will be confirmed on MTC provided per lot.
| Element | Composition (%) |
|---|---|
| Nickel (Ni) | 63 min |
| Copper (Cu) | 28–34 |
| Iron (Fe) | 2.5 max |
| Manganese (Mn) | 2.0 max |
| Carbon (C) | 0.3 max |
| Silicon (Si) | 0.5 max |
| Cobalt (Co) | 1.0 max |
| Sulfur (S) | 0.024 max |
| Aluminum (Al) | 0.5 max |
Mechanical Properties (Typical)
| Property | Value |
|---|---|
| Tensile Strength | 70–90 ksi (480–620 MPa) |
| Yield Strength (0.2% offset) | 35–50 ksi (240–345 MPa) |
| Elongation | 30–45% |
| Hardness (Brinell) | 150–220 HB |
| Modulus of Elasticity | 83 GPa (12,000 ksi) |
| Density | 8.8 g/cm³ (0.318 lb/in³) |
| Melting Range | 1,300–1,350°C (2,372–2,462°F) |
| Service Temperature | -200°C to 330°C (-328°F to 626°F) |
| Corrosion Resistance | Excellent in seawater, chemical, and acidic environments |
Equivalent Grades
| Standard | Grade / Designation |
|---|---|
| ASTM | B165, B127, B564 |
| AMS (Aerospace) | 4640, 4641 |
| UNS | N04400 |
| ISO | NiCu30Mn |
| BS (British Standard) | 2.4360 |
| EN (European Standard) | NiCu30Mn / 2.4360 |
Dimension & Weight Chart (Selected common sizes)
Below is a representative chart showing outside diameter, wall thickness, inside diameter, cross-sectional area of metal and calculated weight per metre (kg/m). Values are calculated using density = 7.93 g/cm³ and are for guidance — use actual MTC values for procurement & engineering.
| Nominal Size (mm) | Thread Pitch (mm) | Length (mm) | Weight per 100 pcs (kg) |
|---|---|---|---|
| M4 | 0.7 | 16 | 0.35 |
| M5 | 0.8 | 20 | 0.55 |
| M6 | 1.0 | 25 | 1.0 |
| M8 | 1.25 | 30 | 2.1 |
| M10 | 1.5 | 40 | 3.8 |
| M12 | 1.75 | 50 | 6.0 |
| M16 | 2.0 | 60 | 11.5 |
| M20 | 2.5 | 70 | 19.0 |
| M24 | 3.0 | 80 | 28.0 |
Common Types Of Fasteners
Bolts
Nuts
Steel Screw
Washer
Stud Bolts
Frequently Asked Questions (FAQ)
What is Monel 400?
Monel 400 is a nickel-copper alloy known for its excellent corrosion resistance, strength, and durability. It is widely used in marine, chemical, and industrial applications.
What types of fasteners are available in Monel 400?
Monel 400 fasteners are available as bolts, nuts, screws, washers, and studs, suitable for various industrial applications.
Where are Monel 400 fasteners commonly used?
These fasteners are commonly used in marine environments, chemical processing plants, petrochemical industries, offshore platforms, and high-temperature applications.
What standards do Monel 400 fasteners conform to?
Monel 400 fasteners conform to ASTM, UNS, ISO, BS, EN, and AMS standards, ensuring global compatibility and reliability.
What is the corrosion resistance of Monel 400 fasteners?
They offer excellent resistance to seawater, acids, alkalis, and chemical corrosion, making them ideal for harsh environments.
What temperature range can Monel 400 fasteners withstand?
Monel 400 fasteners are suitable for temperatures ranging from -200°C to 330°C (-328°F to 626°F) without losing mechanical properties.
Pipes & Tubes Supplier
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