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Monel 400/K400 Rod Wire is a high-strength nickel-copper alloy known for its excellent corrosion resistance and durability. It performs exceptionally well in seawater, acidic, and alkaline environments. Monel 400/K400 Rod Wire retains its mechanical properties across a wide range of temperatures, making it ideal for both cryogenic and elevated-temperature applications. Its resistance to hydrofluoric acid and saltwater corrosion makes it a popular choice in marine and chemical industries. Monel 400/K400 Rod Wire offers superior toughness, workability, and reliability in demanding conditions.
The Monel 400/K400 Rod Wire is used extensively in the production of marine fasteners, pumps, shafts, and valves. This alloy’s excellent resistance to stress corrosion cracking and pitting makes it suitable for offshore and shipbuilding applications. Monel 400/K400 Rod Wire can withstand high flow seawater and brine solutions without losing strength. It is also resistant to various acids such as sulfuric, hydrochloric, and hydrofluoric acid under reducing conditions. The exceptional durability of Monel 400/K400 Rod Wire ensures long service life in harsh industrial environments.
Monel 400/K400 Rod Wire provides superior thermal and electrical conductivity compared to many other nickel-based alloys. It maintains its strength and ductility under high thermal loads, making it suitable for heat exchangers and electrical components. This alloy’s excellent weldability and machinability simplify fabrication and installation. Monel 400/K400 Rod Wire performs efficiently in chemical processing units, desalination plants, and power generation systems. Its ability to resist oxidation and scaling at high temperatures enhances its industrial usability.
The Monel 400/K400 Rod Wire features a balanced composition of nickel and copper, providing a unique combination of strength and corrosion resistance. It resists chloride-induced corrosion, which makes it ideal for marine and coastal applications. Monel 400/K400 Rod Wire also demonstrates outstanding resistance to steam and saltwater corrosion. Its high tensile strength and elongation properties make it a preferred material for heavy-duty equipment. The alloy’s stability and strength contribute to reliable performance in pressure vessel and piping applications.
Monel 400/K400 Rod Wire is widely utilized in the petrochemical and oil & gas industries for handling sour gas and crude oil. It resists corrosion from organic acids and caustic solutions encountered in refining processes. The alloy’s non-magnetic nature makes it suitable for electronic and instrumentation applications. Monel 400/K400 Rod Wire exhibits excellent fatigue strength, ensuring durability under cyclic loading. Its smooth surface finish and dimensional precision make it ideal for precision-engineered components and mechanical assemblies.
The manufacturing process of Monel 400/K400 Rod Wire ensures uniformity, high surface quality, and consistent mechanical performance. These rods and wires are available in various tempers, finishes, and diameters to meet specific industrial needs. Monel 400/K400 Rod Wire can be cold-worked or hot-worked for custom fabrication. It is used in springs, welding electrodes, fasteners, and heat exchangers where superior corrosion resistance is essential. The alloy’s excellent formability and toughness make it an indispensable choice for multiple engineering applications.
In conclusion, Monel 400/K400 Rod Wire conforms to ASTM B164 and relevant international standards. It delivers a combination of strength, ductility, and corrosion resistance unmatched by most other alloys. Monel 400/K400 Rod Wire is trusted in industries such as marine, chemical processing, aerospace, and power generation. Its long-lasting performance ensures minimal maintenance and maximum operational efficiency. Choosing Monel 400/K400 Rod Wire guarantees reliability and durability in even the most challenging environments.
Specification Table
| Monel 400 / K400 Rod & Wire Specifications | |
|---|---|
| Alloy Name | Monel 400 / K400 |
| Form | Rod, Wire |
| Standard | ASTM B165, ASTM B127 |
| Density | 8.8 g/cm³ (0.318 lb/in³) |
| Melting Point | 1300–1350°C (2372–2462°F) |
| Ultimate Tensile Strength | 550–750 MPa |
| Yield Strength | 240–380 MPa |
| Elongation | 30–50% |
| Hardness | 150–220 HB |
| Applications | Marine equipment, chemical processing, heat exchangers, shafts, fasteners, valves, pumps |
| Surface Finish | Hot rolled, Cold drawn, Polished |
| Sizes Available | Rods: 3 mm – 200 mm diameter Wire: 0.5 mm – 10 mm diameter |
Chemical Composition (Typical ranges for SS400/K400)
Note: Values are typical ranges. Final composition will be confirmed on MTC provided per lot.
| Monel 400 / K400 Rod & Wire Chemical Composition (wt%) | |
|---|---|
| Nickel (Ni) | 63.0 – 70.0% |
| Copper (Cu) | 28.0 – 34.0% |
| Iron (Fe) | ≤ 2.5% |
| Manganese (Mn) | ≤ 2.0% |
| Carbon (C) | ≤ 0.30% |
| Silicon (Si) | ≤ 0.50% |
| Sulfur (S) | ≤ 0.024% |
Mechanical Properties (Typical)
| Monel 400 / K400 Rod & Wire Mechanical Properties | |
|---|---|
| Density | 8.8 g/cm³ (0.318 lb/in³) |
| Melting Point | 1300–1350°C (2372–2462°F) |
| Ultimate Tensile Strength (UTS) | 550–750 MPa |
| Yield Strength (0.2% offset) | 240–380 MPa |
| Elongation | 30–50% |
| Hardness | 150–220 HB |
| Modulus of Elasticity | 179 GPa |
| Thermal Conductivity | 21 W/m·K |
| Electrical Resistivity | 50 μΩ·cm |
| Service Temperature | Up to 982°C (1800°F) in oxidizing atmospheres |
Equivalent 400/K400s
| Monel 400 / K400 Equivalent Grades | ||
|---|---|---|
| Standard / Specification | Equivalent Grade | Remarks |
| ASTM B165 / B127 | UNS N04400 | Standard Monel 400 Rod and Wire designation |
| ASTM B164 | NiCu 30-70 | Nickel-Copper alloy, similar corrosion resistance |
| AMS 4633 | Monel 400 | Aerospace grade equivalent |
| ISO 15156 / NACE MR0175 | Monel 400 / N04400 | Suitable for sour gas environments |
| JIS H 2202 | Monel 400 | Japanese standard equivalent |
Dimension & Weight Chart (Selected common sizes)
Below is a representative chart showing outside diameter, wall thickness, inside diameter, cross-sectional area of metal and calculated weight per metre (kg/m). Values are calculated using density = 7.93 g/cm³ and are for guidance — use actual MTC values for procurement & engineering.
| Monel 400 / K400 Rod & Wire Dimension & Weight Chart | |||
|---|---|---|---|
| Diameter (mm) | Diameter (inch) | Weight per Meter (kg/m) | Weight per Foot (lb/ft) |
| 3 | 0.118 | 0.062 | 0.042 |
| 6 | 0.236 | 0.25 | 0.168 |
| 10 | 0.394 | 0.69 | 0.467 |
| 12 | 0.472 | 1.0 | 0.671 |
| 16 | 0.630 | 1.77 | 1.19 |
| 20 | 0.787 | 2.77 | 1.87 |
| 25 | 0.984 | 4.33 | 2.93 |
| 30 | 1.181 | 6.2 | 4.2 |
| 40 | 1.575 | 11.1 | 7.49 |
| 50 | 1.969 | 17.4 | 11.7 |
Types Of Monel 400/K400 Rod Wires and Tubes
Stainless Steel Rod Wire
Monel 400 K400 Rod Wire
Hastelloy Rod Wire
Inconel 600 Rod Wire
Nickel Rod Wire
Super Duplex Rod Wire
Duplex Rod Wire
Monel K500 Rod Wire
Frequently Asked Questions (FAQ)
What is Monel 400 / K400?
Monel 400, also known as K400, is a nickel-copper alloy with excellent corrosion resistance, high strength, and toughness. It is widely used in chemical, marine, and industrial applications.
What are the common applications of Monel 400 Rod and Wire?
Monel 400 Rod and Wire are used in marine engineering, chemical processing equipment, heat exchangers, valves, pumps, fasteners, and shafts where corrosion resistance and strength are required.
What is the chemical composition of Monel 400?
Monel 400 consists of 63–70% Nickel, 28–34% Copper, ≤2.5% Iron, ≤2% Manganese, ≤0.30% Carbon, ≤0.50% Silicon, and ≤0.024% Sulfur.
What mechanical properties does Monel 400 offer?
It has a tensile strength of 550–750 MPa, yield strength of 240–380 MPa, elongation of 30–50%, and hardness of 150–220 HB. It maintains strength across a wide temperature range.
Can Monel 400 Rod and Wire be welded?
Yes, Monel 400 can be welded using conventional welding techniques such as TIG, MIG, or resistance welding. Proper procedures ensure minimal distortion and retain corrosion resistance.
Is Monel 400 resistant to seawater?
Yes, Monel 400 has excellent resistance to seawater corrosion and is commonly used in marine applications, including shipbuilding, desalination plants, and offshore equipment.
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