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Monel K500 Fasteners are high-performance fasteners made from a nickel-copper alloy, known for their outstanding resistance to corrosion and oxidation. These fasteners are highly durable and maintain their integrity even in harsh environments.
The unique composition of Monel K500 includes approximately 63% nickel and 28–34% copper, providing excellent mechanical strength and the ability to withstand extreme temperatures without compromising performance.
Monel K500 Fasteners are extensively used in marine applications due to their superior resistance to seawater corrosion. They are ideal for shipbuilding, offshore platforms, and other environments exposed to saltwater.
These fasteners are also suitable for chemical and petrochemical industries. Monel K500’s resistance to acids, alkalis, and other corrosive chemicals makes it a preferred choice for chemical processing equipment and pipelines.
Available in a wide range of types, including bolts, nuts, screws, and washers, Monel K500 Fasteners are designed to meet various industrial requirements. They ensure a secure and long-lasting joint in critical applications.
Monel K500 Fasteners exhibit excellent mechanical properties, including high tensile and yield strength. They are capable of withstanding heavy loads and vibrations, making them suitable for structural and industrial machinery applications.
These fasteners also offer good thermal stability, retaining their strength and corrosion resistance even at elevated temperatures. This makes them suitable for heat exchangers, boilers, and other high-temperature applications.
Monel K500 Fasteners are easy to machine and fabricate, allowing manufacturers to create custom fasteners for specific applications. They can also be welded or brazed without losing their corrosion-resistant properties.
Specification Table
| Property | Specification / Value |
|---|---|
| Material | Monel K500 (Nickel-Copper Alloy with Titanium & Aluminum) |
| Standards | ASTM B164, ASTM B127, ASTM F468 |
| Fastener Types | Bolts, Nuts, Screws, Studs, Washers |
| Thread Type | UNC, UNF, Metric, Custom Threads |
| Diameter Range | M2 to M30 / 1/8" to 1 1/4" |
| Length Range | 6 mm to 300 mm / 1/4" to 12" |
| Surface Finish | Natural, Polished, Passivated, Black Oxide (Optional) |
| Temperature Resistance | -100°C to 400°C / -148°F to 752°F |
| Corrosion Resistance | Excellent in seawater, marine, chemical, and acidic environments |
| Applications | Marine, Chemical Plants, Aerospace, Oil & Gas, High-Strength Corrosion-Prone Environments |
Chemical Composition (Typical ranges for SSK500)
Note: Values are typical ranges. Final composition will be confirmed on MTC provided per lot.
| Element | Composition (%) |
|---|---|
| Nickel (Ni) | 63.0 – 67.0 |
| Copper (Cu) | 28.0 – 34.0 |
| Iron (Fe) | 0.5 – 1.5 |
| Manganese (Mn) | 0.3 – 1.0 |
| Carbon (C) | 0.05 max |
| Silicon (Si) | 0.5 max |
| Titanium (Ti) | 0.40 – 0.85 |
| Aluminum (Al) | 0.40 – 0.85 |
| Phosphorus (P) | 0.015 max |
| Sulfur (S) | 0.015 max |
Mechanical Properties (Typical)
| Property | Value / Range | Unit |
|---|---|---|
| Tensile Strength | 110 – 140 | ksi (760 – 965 MPa) |
| Yield Strength (0.2% offset) | 35 – 55 | ksi (240 – 380 MPa) |
| Elongation | 20 – 30 | % in 2 inches (50 mm) |
| Hardness | Rockwell B 80 – 95 / Rockwell C 20 – 30 | HRB / HRC |
| Shear Strength | 75 – 100 | ksi (520 – 690 MPa) |
| Modulus of Elasticity | 20 | ×10^6 psi (138 GPa) |
| Fatigue Strength | 35 – 45 | ksi (240 – 310 MPa) |
| Impact Strength (Charpy V-notch) | 15 – 20 | ft-lb (20 – 27 J) |
| Operating Temperature | -100 to 400 | °C (-148 to 752 °F) |
| Corrosion Resistance | Excellent in seawater, chemical, and acidic environments | - |
Equivalent Grades
| Standard | Equivalent Grade / Designation |
|---|---|
| ASTM | B164, B127, F468 |
| UNS | N05500 |
| SAE | KM500 |
| ISO | NiCu30Fe |
| DIN | 2.4375 |
| EN | NiCu30Fe |
Dimension & Weight Chart (Selected common sizes)
Below is a representative chart showing outside diameter, wall thickness, inside diameter, cross-sectional area of metal and calculated weight per metre (kg/m). Values are calculated using density = 7.93 g/cm³ and are for guidance — use actual MTC values for procurement & engineering.
| Diameter (mm/in) | Thread Pitch (mm) | Length (mm/in) | Weight per Piece (g/oz) |
|---|---|---|---|
| M4 / 5/32" | 0.7 | 10 – 50 / 3/8" – 2" | 2 – 5 / 0.07 – 0.18 |
| M6 / 1/4" | 1.0 | 12 – 80 / 1/2" – 3" | 5 – 15 / 0.18 – 0.53 |
| M8 / 5/16" | 1.25 | 20 – 100 / 3/4" – 4" | 15 – 40 / 0.53 – 1.41 |
| M10 / 3/8" | 1.5 | 25 – 120 / 1" – 4 3/4" | 30 – 70 / 1.06 – 2.47 |
| M12 / 1/2" | 1.75 | 30 – 150 / 1 1/4" – 6" | 50 – 120 / 1.76 – 4.23 |
| M16 / 5/8" | 2.0 | 40 – 200 / 1 1/2" – 8" | 120 – 300 / 4.23 – 10.58 |
| M20 / 3/4" | 2.5 | 50 – 250 / 2" – 10" | 250 – 550 / 8.82 – 19.4 |
| M24 / 1" | 3.0 | 60 – 300 / 2 1/2" – 12" | 400 – 900 / 14.1 – 31.7 |
Common Types Of Fasteners
Bolts
Nuts
Steel Screw
Washer
Stud Bolts
Frequently Asked Questions (FAQ)
What is Monel K500 and why is it used for fasteners?
Monel K500 is a nickel-copper alloy with small amounts of titanium and aluminum that provides high strength and excellent corrosion resistance. It is widely used for fasteners in marine, chemical, and high-stress environments.
What types of fasteners are available in Monel K500?
Monel K500 fasteners are available in bolts, nuts, screws, studs, washers, and custom fasteners, suitable for various industrial applications.
What are the mechanical properties of Monel K500 fasteners?
Monel K500 fasteners offer tensile strength of 110–140 ksi, yield strength of 35–55 ksi, elongation of 20–30%, and excellent hardness, making them suitable for high-stress applications.
Are Monel K500 fasteners corrosion resistant?
Yes, they exhibit excellent corrosion resistance in seawater, marine environments, and acidic or chemical conditions, making them ideal for harsh environments.
What are the standard sizes for Monel K500 fasteners?
Monel K500 fasteners are available in diameters ranging from M2 to M30 (1/8" to 1 1/4") and lengths from 6 mm to 300 mm (1/4" to 12"). Thread types include UNC, UNF, Metric, and custom threads.
Pipes & Tubes Supplier
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Pipes & Tubes Exporter
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