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Monel K500 Pipe Fittings are high-performance nickel-copper alloy components designed for demanding industrial applications. Combining the corrosion resistance of Monel 400 with added strength through age-hardening, Monel K500 fittings deliver exceptional durability and reliability. They are widely used in marine, chemical processing, and power generation industries where resistance to seawater, acids, and alkalis is critical.
Monel K500 is primarily composed of nickel and copper, with small additions of aluminum and titanium to enhance strength. This unique composition allows the fittings to withstand high-stress environments while maintaining excellent corrosion resistance. The alloy’s properties make it ideal for piping systems that handle harsh chemicals, high-pressure fluids, and extreme temperature variations.
Monel K500 pipe fittings are nickel-copper-based alloys engineered for high strength, corrosion resistance, and durability in extreme environments. With superior mechanical properties compared to Monel 400, these fittings are widely used in chemical processing, marine, offshore oil and gas, and aerospace industries. They are ideal for systems that require both corrosion resistance and high structural integrity.
Monel K500 contains approximately 63% nickel and 28–34% copper, similar to Monel 400, but with additional elements like aluminum and titanium. These additions allow the alloy to be age-hardened, providing significantly higher mechanical strength while retaining excellent corrosion resistance in seawater, acids, and alkalis.
Our Monel K500 Pipe Fittings come in a wide range of types and sizes, including elbows, tees, reducers, caps, and flanges. Each fitting is manufactured to meet stringent industry standards and tolerances, ensuring proper fit and performance. Whether for new installations or maintenance and repair projects, these fittings offer versatility and reliability across various piping systems.
Monel K500 Pipe Fittings are known for their high tensile strength, excellent fatigue resistance, and good thermal stability. They maintain structural integrity under high-pressure conditions and resist deformation over time. These mechanical properties make Monel K500 an ideal choice for critical applications in oil and gas, marine engineering, and chemical processing where both strength and corrosion resistance are required.
Monel K500 fittings offer high tensile strength, typically ranging from 690–860 MPa, with yield strength around 380–550 MPa. Elongation usually varies between 20–35%, providing a balance of ductility and toughness. These properties make K500 fittings suitable for high-pressure piping and demanding mechanical applications.
Monel K500 exhibits outstanding corrosion resistance in both oxidizing and reducing environments. It resists pitting, crevice corrosion, and stress corrosion cracking, even in chloride-rich conditions such as seawater. This makes K500 fittings suitable for marine systems, chemical plants, and offshore pipelines where corrosion resistance is critical.
Specification Table
| Property | Specification / Standard | Details |
|---|---|---|
| Material | Monel K500 | Nickel-Copper Alloy with Aluminum & Titanium |
| Form | Pipe Fittings | Elbows, Tees, Reducers, Caps, Flanges |
| Standards | ASTM B164 / ASTM B366 / ASME B16.9 | Manufactured as per industry standards |
| Pressure Rating | ASME B16.9 / ASME B16.5 | Up to 3000 psi depending on fitting type and size |
| Temperature Range | -200°C to 370°C | Suitable for high and low temperature applications |
| Corrosion Resistance | Excellent | Resistant to seawater, acids, and alkalis |
| Applications | Marine, Chemical, Power, Oil & Gas | Critical piping systems requiring high strength and corrosion resistance |
Chemical Composition (Typical ranges for SSS32760)
Note: Values are typical ranges. Final composition will be confirmed on MTC provided per lot.
| Element | Composition (%) | Notes |
|---|---|---|
| Nickel (Ni) | 63.0 – 70.0 | Primary alloying element for strength and corrosion resistance |
| Copper (Cu) | 28.0 – 34.0 | Provides excellent corrosion resistance and ductility |
| Iron (Fe) | ≤ 2.0 | Trace element; enhances strength slightly |
| Manganese (Mn) | ≤ 1.0 | Improves toughness and mechanical properties |
| Carbon (C) | ≤ 0.30 | Controlled to prevent carbide precipitation |
| Aluminum (Al) | 0.85 – 1.20 | Used for age-hardening to increase strength |
| Titanium (Ti) | 0.40 – 0.70 | Combines with Al for precipitation hardening |
| Balance | Other trace elements | Minor elements as per ASTM B166 / ASTM B164 |
Mechanical Properties (Typical)
| Property | Value / Range | Notes |
|---|---|---|
| Tensile Strength (UTS) | 80,000 – 120,000 psi (550 – 830 MPa) | High strength due to age-hardening |
| Yield Strength (YS) | 40,000 – 95,000 psi (275 – 655 MPa) | Varies with heat treatment and temper |
| Elongation (in 2") | 15 – 40% | Good ductility for forming and welding |
| Hardness | Rockwell B 85 – 100 / Rockwell C 30 – 40 | Depends on age-hardening and tempering |
| Impact Strength (Izod) | ≥ 12 ft·lb (16 J) | Excellent toughness at low temperatures |
| Operating Temperature | -200°C to 370°C (-330°F to 700°F) | Maintains strength and corrosion resistance |
| Corrosion Resistance | Excellent | Resistant to seawater, acids, and alkalis |
Equivalent Grades
| Standard | Equivalent Grade | Notes |
|---|---|---|
| ASTM B164 | Monel K500 | Seamless pipe fittings standard for high-strength nickel-copper alloy |
| ASTM B366 | Monel K500 | Welded pipe fittings standard |
| ASME B16.9 | Monel K500 | Factory-made wrought butt-welding fittings |
| UNS Number | N05500 | Unified Numbering System for nickel alloys |
| EN Standard | NiCu30AlTi / 2.4360 | European designation for Monel K500 |
| Other References | Alloy K500 | Common industrial reference name |
Dimension & Weight Chart (Selected common sizes)
Below is a representative chart showing outside diameter, wall thickness, inside diameter, cross-sectional area of metal and calculated weight per metre (kg/m). Values are calculated using density = 7.93 g/cm³ and are for guidance — use actual MTC values for procurement & engineering.
| Nominal Size (NPS) | Outside Diameter (OD) mm / inch | Wall Thickness (Schedule) | Weight per Piece (kg / lb) | Fitting Type |
|---|---|---|---|---|
| 1/2" | 21.3 mm / 0.84" | Sch 40 | 0.15 kg / 0.33 lb | Elbow |
| 3/4" | 26.7 mm / 1.05" | Sch 40 | 0.22 kg / 0.49 lb | Elbow |
| 1" | 33.4 mm / 1.31" | Sch 40 | 0.35 kg / 0.77 lb | Elbow |
| 2" | 60.3 mm / 2.37" | Sch 40 | 1.20 kg / 2.65 lb | Elbow |
| 3" | 88.9 mm / 3.50" | Sch 40 | 2.80 kg / 6.17 lb | Elbow |
| 4" | 114.3 mm / 4.50" | Sch 40 | 5.10 kg / 11.24 lb | Elbow |
| 6" | 168.3 mm / 6.63" | Sch 40 | 10.5 kg / 23.15 lb | Elbow |
| 8" | 219.1 mm / 8.63" | Sch 40 | 18.0 kg / 39.68 lb | Elbow |
Types Of Pipe Fittingss and Tubes
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Stainless Steel Pipe Fittings
Forged Fsitting
Fitting
Carbon Steel Butt Weld Pipe Fittings
Frequently Asked Questions (FAQ)
Q1: What is Monel K500?
A1: Monel K500 is a nickel-copper alloy known for its high strength, excellent corrosion resistance, and age-hardening properties. It is commonly used in marine, chemical, and industrial piping systems.
Q2: What types of pipe fittings are available in Monel K500?
A2: Monel K500 pipe fittings are available in elbows, tees, reducers, caps, and flanges to suit a wide range of piping configurations.
Q3: What are the key applications of Monel K500 fittings?
A3: They are used in seawater systems, chemical processing plants, desalination plants, heat exchangers, and oil & gas pipelines where high strength and corrosion resistance are essential.
Q4: What standards do Monel K500 pipe fittings comply with?
A4: Monel K500 fittings are manufactured according to ASTM B164, ASTM B366, ASME B16.9, and UNS N05500 standards.
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