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Monel K500 Rod and Wire are made from a nickel-copper alloy that combines the excellent corrosion resistance of Monel 400 with added strength and hardness through aluminum and titanium additions. These materials are precipitation-hardened to deliver superior mechanical properties without compromising corrosion performance. Monel K500 Rod Wire is widely used in marine, chemical, and oil & gas industries due to its durability. They maintain their strength and toughness even at subzero and high temperatures. Their ability to resist stress corrosion cracking makes them ideal for harsh environments.
One of the most significant advantages of Monel K500 Rod Wire is its outstanding resistance to seawater and chemical corrosion. It performs exceptionally well in marine atmospheres, saltwater, and acidic environments. Monel K500 Rod Wire maintains high tensile strength and stability under extreme conditions. These properties make it suitable for shafts, fasteners, and springs used in corrosive environments. Its long service life ensures reliable operation with minimal maintenance requirements.
Monel K500 Rod and Wire also exhibit excellent mechanical strength and hardness, which can be further enhanced by age hardening. This process allows the material to retain its corrosion resistance while improving wear resistance. Monel K500 Rod Wire is often used in pumps, valves, and heat exchangers where strength and corrosion protection are equally important. They provide consistent performance under high-stress mechanical loads. The combination of strength and corrosion resistance makes them a preferred choice for critical components.
In addition to its superior strength, Monel K500 Rod Wire possesses excellent oxidation and fatigue resistance. This allows it to function effectively in both high-temperature and high-pressure conditions. It also resists hydrogen embrittlement, making it suitable for applications in deep-sea and chemical processing industries. Monel K500 Rod Wire provides dependable performance even in chloride-rich or acidic environments. Their reliability under fluctuating thermal and chemical conditions makes them highly sought after in advanced engineering applications.
The fabrication and machinability of Monel K500 Rod Wire require specialized techniques due to its high strength and work-hardening rate. However, it can be machined using proper tools and cooling methods to achieve precise dimensions. Monel K500 Rod Wire can be welded and formed into complex shapes without losing its integrity. These properties make it highly adaptable for manufacturing precision parts. Its exceptional combination of toughness and formability enhances its versatility in industrial operations.
Monel K500 Rod Wire is widely used in sectors such as aerospace, marine engineering, oil drilling, and chemical processing. It is especially valued for components exposed to seawater, alkalis, and acidic media. The alloy maintains excellent performance in both oxidizing and reducing conditions. Monel K500 Rod Wire is available in a range of diameters, lengths, and finishes to suit different industrial requirements. Its consistent quality and durability make it a trusted material for high-performance engineering.
In conclusion, Monel K500 Rod and Wire offer an exceptional balance of strength, corrosion resistance, and reliability. Their ability to withstand extreme environments makes them indispensable in critical applications. Monel K500 Rod Wire ensures long-term stability and mechanical performance with minimal maintenance. Its unique combination of metallurgical properties provides superior value over traditional alloys. Overall, these rods and wires are a preferred solution for precision, durability, and efficiency in demanding industries.
Specification Table
| Property | Monel K500 Rod & Wire |
|---|---|
| Alloy Type | Nickel-Copper Alloy |
| Standard | ASTM B164 / B127 |
| Form | Rod & Wire |
| Size Range | Rod: 3mm – 300mm | Wire: 0.5mm – 25mm |
| Finish | Hot Rolled, Cold Drawn, Polished |
| Heat Treatment | Solution Annealed, Age-Hardened |
| Density | 8.44 g/cm³ |
| Melting Point | 1300 – 1350°C |
| Corrosion Resistance | Excellent in seawater, acids, and alkalis |
| Applications | Marine parts, aerospace components, chemical equipment, shafts, fasteners |
Chemical Composition (Typical ranges for SSK500)
Note: Values are typical ranges. Final composition will be confirmed on MTC provided per lot.
| Element | Composition (%) |
|---|---|
| Nickel (Ni) | 63 – 70 |
| Copper (Cu) | 28 – 34 |
| Iron (Fe) | ≤ 2.0 |
| Manganese (Mn) | ≤ 1.0 |
| Carbon (C) | ≤ 0.30 |
| Aluminum (Al) | 0.25 – 0.80 |
| Titanium (Ti) | 0.40 – 1.0 |
| Silicon (Si) | ≤ 0.5 |
| Remaining | Trace / Balance |
Mechanical Properties (Typical)
| Property | Monel K500 Rod & Wire |
|---|---|
| Tensile Strength (MPa) | 690 – 930 |
| Yield Strength (MPa) | 275 – 690 |
| Elongation (%) | 20 – 30 |
| Hardness (Brinell HB) | 220 – 320 |
| Modulus of Elasticity (GPa) | 200 |
| Shear Strength (MPa) | 415 – 620 |
| Fatigue Strength (MPa) | 275 – 345 |
| Impact Strength (J) | 25 – 40 |
Equivalent K500s
| Standard / Organization | Equivalent Grade |
|---|---|
| ASTM / ASME | UNS N05500 |
| ISO | NiCu30Fe |
| British Standard (BS) | Monel K500 |
| Japanese Industrial Standard (JIS) | SNiCu30 |
| European Standard (EN) | NiCu30 |
Dimension & Weight Chart (Selected common sizes)
Below is a representative chart showing outside diameter, wall thickness, inside diameter, cross-sectional area of metal and calculated weight per metre (kg/m). Values are calculated using density = 7.93 g/cm³ and are for guidance — use actual MTC values for procurement & engineering.
| Diameter (mm) | Diameter (inch) | Weight per Meter (kg/m) | Weight per Foot (lb/ft) |
|---|---|---|---|
| 3 | 0.118 | 0.059 | 0.039 |
| 5 | 0.197 | 0.163 | 0.109 |
| 6 | 0.236 | 0.235 | 0.158 |
| 8 | 0.315 | 0.418 | 0.283 |
| 10 | 0.394 | 0.654 | 0.442 |
| 12 | 0.472 | 0.942 | 0.636 |
| 16 | 0.630 | 1.675 | 1.131 |
| 20 | 0.787 | 2.618 | 1.768 |
| 25 | 0.984 | 4.081 | 2.756 |
| 30 | 1.181 | 5.857 | 3.956 |
Types Of Monel K500 Rod Wires and Tubes
Stainless Steel Rod Wire
Monel 400 K400 Rod Wire
Hastelloy Rod Wire
Inconel 600 Rod Wire
Nickel Rod Wire
Super Duplex Rod Wire
Duplex Rod Wire
Monel K500 Rod Wire
Frequently Asked Questions (FAQ)
What is Monel K500 Rod and Wire?
Monel K500 Rod and Wire are high-strength nickel-copper alloys with excellent corrosion resistance, designed for demanding industrial applications in marine, chemical, and aerospace industries.
What are the main applications of Monel K500?
They are widely used in marine components, chemical processing equipment, aerospace fasteners, shafts, valves, and high-performance electrical applications.
What is the chemical composition of Monel K500?
Monel K500 typically contains 63–70% Nickel, 28–34% Copper, with small amounts of Iron, Manganese, Carbon, Aluminum, and Titanium for age-hardening properties.
What are the mechanical properties of Monel K500 Rod & Wire?
Monel K500 offers tensile strength of 690–930 MPa, yield strength of 275–690 MPa, elongation of 20–30%, and hardness of 220–320 HB, making it suitable for high-stress applications.
What standards does Monel K500 comply with?
Monel K500 Rod and Wire comply with ASTM B164 and B127 standards and have international equivalents such as UNS N05500, ISO NiCu30Fe, and JIS SNiCu30.
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