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Monel K500 Round Bar is a nickel-copper alloy that combines excellent corrosion resistance with high strength and hardness. It retains the outstanding corrosion resistance of Monel 400 but adds enhanced mechanical properties through the addition of aluminum and titanium. These elements enable the alloy to undergo age hardening, increasing its strength without losing toughness or ductility. Monel K500 Round Bar performs exceptionally well in marine and chemical environments, resisting both seawater and acidic solutions. It is ideal for demanding applications where durability and corrosion resistance are critical.
The chemical composition of Monel K500 Round Bar includes approximately 63% nickel, 30% copper, and small amounts of aluminum and titanium. This combination provides outstanding resistance to corrosion in marine, chemical, and industrial environments. Monel K500 Round Bar offers superior resistance to hydrogen embrittlement and stress-corrosion cracking. It maintains its mechanical properties across a wide range of temperatures. The alloy’s unique composition ensures exceptional strength while maintaining the corrosion resistance typical of nickel-copper materials.
Monel K500 Round Bar exhibits remarkable mechanical strength and toughness, even at sub-zero temperatures. It offers nearly twice the tensile strength of Monel 400, making it suitable for heavy-duty applications. The alloy remains non-magnetic and retains its integrity under severe operating conditions. Monel K500 Round Bar also provides excellent resistance to erosion and cavitation, especially in high-velocity seawater. Its ability to withstand high stress and pressure makes it a preferred material in demanding engineering and marine applications.
One of the key advantages of Monel K500 Round Bar is its superior corrosion resistance in seawater and salt-laden atmospheres. It performs well in both oxidizing and reducing environments and resists attack by acids, alkalis, and salts. Monel K500 Round Bar also shows exceptional resistance to sulfur compounds and organic acids. Its ability to maintain strength and stability in marine environments makes it ideal for propeller shafts, pump components, and valve parts. The alloy’s long service life reduces maintenance and replacement costs.
Monel K500 Round Bar can be easily fabricated, machined, and welded using conventional methods. However, due to its high strength, machining requires specialized tools and techniques. The alloy can be hot- or cold-worked depending on the desired mechanical properties. Monel K500 Round Bar can also be heat-treated to further enhance its hardness and tensile strength. Its excellent dimensional stability and surface finish make it suitable for precision components in aerospace and oil & gas industries.
Applications of Monel K500 Round Bar include marine engineering, oil and gas extraction, chemical processing, and aerospace components. It is used in pump shafts, impellers, fasteners, and drilling tools exposed to corrosive or high-pressure conditions. Monel K500 Round Bar performs exceptionally in environments where both strength and corrosion resistance are essential. Its resistance to pitting, cracking, and erosion ensures long-term reliability. This makes it a valuable material for industries operating under extreme conditions.
In conclusion, Monel K500 Round Bar is a high-performance alloy offering an exceptional combination of strength, corrosion resistance, and durability. Its ability to retain toughness while providing superior mechanical strength makes it ideal for harsh environments. Monel K500 Round Bar resists seawater, acids, and industrial chemicals, ensuring long-lasting performance. Its versatility across marine, oil, and aerospace applications highlights its engineering excellence. Overall, this alloy provides unmatched reliability and strength in demanding industrial and marine environments.
Specification Table
| Property | Specification / Value |
|---|---|
| Alloy Name | Monel K500 |
| UNS Number | N05500 |
| ASTM / AMS Standards | ASTM B164, ASTM B166, AMS 4640 |
| Form | Round Bar / Rod |
| Diameter Range | 6 mm to 300 mm (custom sizes available) |
| Length | 1 m to 6 m (or as per requirement) |
| Surface Finish | Hot Rolled, Cold Drawn, Polished |
| Mechanical Properties | Tensile Strength: 120,000 – 150,000 psi Yield Strength: ~80,000 psi Elongation: 20–35% |
| Hardening | Solution Annealed & Precipitation Hardened |
| Applications | Marine hardware, shafts, valves, pump components, chemical equipment |
| Corrosion Resistance | Excellent in seawater, acids, and chemical media |
Chemical Composition (Typical ranges for SSK500)
Note: Values are typical ranges. Final composition will be confirmed on MTC provided per lot.
| Element | Weight % (Approx.) |
|---|---|
| Nickel (Ni) | 63.0 – 67.0 |
| Copper (Cu) | 28.0 – 34.0 |
| Iron (Fe) | 2.0 – 3.0 |
| Manganese (Mn) | 0.5 – 1.0 |
| Carbon (C) | 0.3 max |
| Aluminum (Al) | 0.85 – 1.20 |
| Titanium (Ti) | 0.40 – 0.70 |
| Silicon (Si) | 0.5 max |
| Phosphorus (P) | 0.015 max |
| Sulfur (S) | 0.015 max |
Mechanical Properties (Typical)
| Property | Value / Range | Unit |
|---|---|---|
| Tensile Strength (Ultimate) | 120,000 – 150,000 | psi |
| Yield Strength (0.2% Offset) | 80,000 – 95,000 | psi |
| Elongation (in 2 inches) | 20 – 35 | % |
| Hardness (Brinell) | 200 – 300 | HB |
| Modulus of Elasticity | 28 × 10⁶ | psi |
| Shear Strength | 72,000 – 85,000 | psi |
| Density | 8.44 | g/cm³ |
| Melting Point | 1,300 – 1,350 | °C |
Equivalent K500s
| Standard / Specification | Equivalent Grade |
|---|---|
| UNS | N05500 |
| ASTM | B164, B166 |
| AMS | 4640 |
| DIN / EN | 2.4360 |
| JIS | SNi 660 |
| British Standard (BS) | Monel K500 |
| Nickel Alloy Reference | Nickel-Copper Alloy, Precipitation Hardenable |
Dimension & Weight Chart (Selected common sizes)
Below is a representative chart showing outside diameter, wall thickness, inside diameter, cross-sectional area of metal and calculated weight per metre (kg/m). Values are calculated using density = 7.93 g/cm³ and are for guidance — use actual MTC values for procurement & engineering.
| Diameter (mm) | Diameter (inch) | Weight per Meter (kg) | Weight per Foot (lb) |
|---|---|---|---|
| 6 | 0.236 | 0.25 | 0.55 |
| 10 | 0.394 | 0.62 | 1.37 |
| 12 | 0.472 | 0.90 | 1.99 |
| 16 | 0.630 | 1.60 | 3.53 |
| 20 | 0.787 | 2.50 | 5.51 |
| 25 | 0.984 | 3.90 | 8.60 |
| 30 | 1.181 | 5.60 | 12.35 |
| 40 | 1.575 | 9.90 | 21.83 |
| 50 | 1.969 | 15.40 | 33.96 |
| 60 | 2.362 | 22.00 | 48.53 |
| 80 | 3.150 | 39.10 | 86.24 |
| 100 | 3.937 | 61.40 | 135.45 |
Types Of Monel K500 Round Bars and Tubes
Stainless Steel Round Bar
Monel 400 K400 Round Bar
Hastelloy Round Bar
Inconel 600 Round Bar
Nickel Alloy Round Bar
Super Duplex Round Bar
Monel K500 Round Bar
Inconel 625 Round Bar
Frequently Asked Questions (FAQ)
What is Monel K500 Round Bar?
Monel K500 Round Bar is a high-strength, precipitation-hardenable nickel-copper alloy. It offers excellent corrosion resistance and higher strength than Monel 400, making it ideal for marine, chemical, and high-stress applications.
What are the common applications of Monel K500 Round Bar?
Monel K500 is used in marine hardware, pump and valve components, shafts, fasteners, chemical processing equipment, and other environments requiring high strength and corrosion resistance.
What are the mechanical properties of Monel K500 Round Bar?
Typical mechanical properties include tensile strength of 120,000–150,000 psi, yield strength around 80,000–95,000 psi, elongation of 20–35%, and Brinell hardness of 200–300 HB.
What is the chemical composition of Monel K500?
Monel K500 consists mainly of nickel (63–67%), copper (28–34%), iron (2–3%), manganese (0.5–1%), carbon (0.3 max), aluminum (0.85–1.2%), titanium (0.4–0.7%), with trace amounts of silicon, phosphorus, and sulfur.
Can Monel K500 be heat-treated?
Yes, Monel K500 can be solution-annealed and then precipitation-hardened by aging at controlled temperatures. This process increases its strength while retaining corrosion resistance.
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