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Monel K500 Shims are highly durable components made from a nickel-copper alloy with added aluminum and titanium for enhanced strength. Known for their superior corrosion resistance, these shims perform exceptionally well in marine, chemical, and acidic environments. Their high tensile and yield strength makes them suitable for critical applications where precision and durability are required. Monel K500 Shims are widely used for alignment, spacing, and load distribution in machinery assemblies. They provide long-lasting performance even under high-stress conditions.
These shims exhibit excellent resistance to pitting, crevice corrosion, and stress corrosion cracking, making them ideal for offshore and saltwater applications. Their unique combination of toughness and corrosion resistance ensures reliability in harsh environments. Monel K500 Shims maintain mechanical integrity under high temperatures and pressures, ensuring consistent performance over time. They can be fabricated into various sizes and thicknesses to meet precise engineering requirements. Their ability to withstand both oxidizing and reducing environments makes them versatile for multiple industries.
Monel K500 Shims are frequently used in aerospace, marine, chemical, and petrochemical industries. They help in maintaining precise tolerances and reducing wear between machine components. By providing uniform load distribution and preventing metal-to-metal contact, these shims enhance the longevity of critical equipment. Their high strength-to-weight ratio makes them preferable in applications where weight reduction is important. The ductility and formability of Monel K500 allow for easy customization during installation and maintenance.
The excellent fatigue and creep resistance of Monel K500 Shims makes them suitable for rotating machinery, turbines, pumps, and structural assemblies. They can endure repeated mechanical stress without deformation, ensuring stable performance in high-demand applications. Their superior corrosion resistance also makes them ideal for chemical processing plants and offshore oil and gas structures. These shims can be easily machined, stamped, or laser-cut to precise dimensions, providing flexibility in manufacturing. Their consistency and reliability reduce maintenance and downtime.
Monel K500 Shims combine high strength with excellent thermal stability, making them suitable for high-temperature operations. They resist scaling and oxidation, even in prolonged exposure to elevated temperatures. These shims are often used in precision engineering applications where dimensional accuracy and mechanical stability are critical. Their non-magnetic nature allows for use in sensitive electronic and instrumentation assemblies. Monel K500 Shims provide a durable and efficient solution for engineers seeking both performance and reliability.
These shims are manufactured according to international standards such as ASTM B164, ensuring consistent quality and material integrity. Available in various thicknesses, lengths, and finishes, they meet diverse industrial needs. Monel K500 Shims are ideal for spacing, leveling, and alignment applications across a wide range of machinery and equipment. They provide resistance to saltwater, acids, and alkalis, making them suitable for marine, chemical, and offshore environments. Their durability and high mechanical strength offer long-term cost efficiency.
Monel K500 Shims help reduce wear and tear in high-performance machinery by maintaining proper alignment and spacing. They minimize vibration, friction, and mechanical degradation between components. Their high fatigue strength ensures reliability in cyclic loading conditions. The ease of installation and replacement makes these shims practical for maintenance-intensive industries. Engineers prefer Monel K500 Shims for applications where precision, corrosion resistance, and long-term durability are essential for optimal performance.
In marine and offshore industries, Monel K500 Shims are valued for their ability to withstand aggressive saltwater corrosion. They also perform exceptionally well in chemical processing units exposed to acids and alkalis. Their high tensile strength allows them to support heavy loads without bending or deformation. These shims can be tailored to specific dimensions to meet precise engineering requirements. By ensuring proper alignment and load distribution, they improve equipment efficiency and reduce the likelihood of premature failure.
Specification Table
| Property | Specification |
|---|---|
| Alloy Type | Monel K500 |
| Form | Shims / Sheets |
| Thickness | 0.1 mm – 6 mm (Custom Sizes Available) |
| Width | Up to 2000 mm |
| Length | Up to 6000 mm |
| Density | 8.44 g/cm³ |
| Melting Range | 1290 – 1350 °C |
| Yield Strength | 550 MPa (approx.) |
| Tensile Strength | 850 – 950 MPa |
| Hardness | 280 – 320 HB |
| Corrosion Resistance | Excellent in seawater, acids, and alkalis |
| Standards | ASTM B164, ASTM B127, UNS N05500 |
Chemical Composition (Typical ranges for SSGrade)
Note: Values are typical ranges. Final composition will be confirmed on MTC provided per lot.
| Element | Composition (%) |
|---|---|
| Nickel (Ni) | 63.0 – 67.0 |
| Copper (Cu) | 28.0 – 34.0 |
| Iron (Fe) | 2.0 – 3.0 |
| Manganese (Mn) | 0.5 – 1.5 |
| Aluminium (Al) | 2.3 – 3.15 |
| Titanium (Ti) | 0.65 – 1.20 |
| Carbon (C) | 0.30 max |
| Silicon (Si) | 0.5 max |
| Sulfur (S) | 0.024 max |
Mechanical Properties (Typical)
| Property | Value | Unit |
|---|---|---|
| Tensile Strength | 850 – 950 | MPa |
| Yield Strength (0.2% offset) | 550 | MPa |
| Elongation | 20 – 35 | % |
| Hardness (Brinell) | 280 – 320 | HB |
| Hardness (Rockwell B) | 90 – 100 | HRB |
| Shear Strength | 620 – 700 | MPa |
| Modulus of Elasticity | 179 | GPa |
| Impact Toughness (Charpy) | 35 – 50 | J |
| Density | 8.44 | g/cm³ |
Equivalent Grades
| Standard | Equivalent Grade |
|---|---|
| ASTM | B164, B127 |
| UNS | N05500 |
| EN / DIN | 2.4375 |
| JIS | SNK500 |
| ISO | NiCu30Fe2AlTi |
Dimension & Weight Chart (Selected common sizes)
Below is a representative chart showing outside diameter, wall thickness, inside diameter, cross-sectional area of metal and calculated weight per metre (kg/m). Values are calculated using density = 7.93 g/cm³ and are for guidance — use actual MTC values for procurement & engineering.
| Thickness (mm) | Width (mm) | Length (mm) | Weight (kg/m²) |
|---|---|---|---|
| 0.5 | 1000 | 2000 | 4.22 |
| 1.0 | 1000 | 2000 | 8.44 |
| 2.0 | 1000 | 2000 | 16.88 |
| 3.0 | 1000 | 2000 | 25.32 |
| 4.0 | 1000 | 2000 | 33.76 |
| 5.0 | 1000 | 2000 | 42.20 |
| 6.0 | 1000 | 2000 | 50.64 |
Types Of Monel K500 Shimss and Tubes
Stainless Steel Shims
Monel 400 Steel Shims
Hastelloy Shims
Nickel Shims
Super Duplex Shims
Duplex Shims
Inconel 600 Shims
Monel K500 Shims
Frequently Asked Questions (FAQ)
What is Monel K500 Shim?
Monel K500 Shims are high-strength, corrosion-resistant nickel-copper alloy shims. They are commonly used in marine, chemical, and industrial applications where durability and resistance to corrosion are critical.
What are the key properties of Monel K500 Shims?
Monel K500 Shims offer excellent tensile strength, hardness, and corrosion resistance. They are precipitation-hardened and suitable for applications requiring high strength and durability in harsh environments.
What thicknesses are available for Monel K500 Shims?
They are available in a range of thicknesses, typically from 0.1 mm to 6 mm, and can be custom-cut to specific sizes.
In which industries are Monel K500 Shims used?
They are widely used in marine, aerospace, chemical processing, power generation, and desalination industries due to their resistance to seawater, acids, and alkalis.
What standards do Monel K500 Shims comply with?
Monel K500 Shims typically comply with ASTM B164, ASTM B127, and UNS N05500 standards, ensuring consistent quality and performance.
Can Monel K500 Shims be welded or machined?
Yes, Monel K500 Shims can be welded and machined, but care must be taken during fabrication to preserve their mechanical and corrosion-resistant properties.
Monel K500 Shims Supplier
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