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Phosphor Bronze Shims are manufactured from a high-performance copper alloy containing tin and phosphorus, which provides excellent strength, toughness, and wear resistance. These shims are widely used in precision engineering applications where durability and accuracy are essential. Phosphor Bronze Shims offer exceptional corrosion resistance and maintain their mechanical properties even under challenging environments. They are ideal for electrical, marine, and industrial machinery uses. Phosphor Bronze Shims deliver long-term stability and reliable performance in demanding applications.
The Phosphor Bronze Shims possess superior fatigue resistance, making them suitable for use in components that experience constant motion or vibration. Their high elasticity ensures precise alignment and consistent spacing without deformation. Phosphor Bronze Shims exhibit a low coefficient of friction, allowing smooth operation between moving parts. They are commonly used in bearings, springs, and electrical connectors due to their excellent conductivity. Phosphor Bronze Shims provide consistent performance in both static and dynamic load conditions.
Phosphor Bronze Shims have remarkable resistance to corrosion, especially in seawater and chemical environments, which makes them highly desirable for marine and offshore industries. Their high tensile strength and durability ensure optimal functionality even under mechanical stress. Phosphor Bronze Shims maintain tight tolerances, making them perfect for applications requiring accuracy and repeatability. They are also resistant to fatigue and wear, providing a long service life. Phosphor Bronze Shims are suitable for various mechanical and electrical assemblies.
The Phosphor Bronze Shims can be easily machined, stamped, or laser-cut to precise dimensions, making them versatile for custom engineering needs. Their smooth surface finish allows for easy installation and tight fitting between components. Phosphor Bronze Shims are used in power generation, automotive, and instrumentation industries for accurate spacing and calibration. Their combination of strength and resilience ensures consistent mechanical performance. Phosphor Bronze Shims are the preferred choice for applications requiring precision and durability.
Phosphor Bronze Shims are known for their excellent conductivity and non-sparking characteristics, making them ideal for electrical and electronic assemblies. They can be used in contacts, relays, and switch components where reliability is critical. The phosphorus addition improves wear resistance and stiffness while enhancing fatigue strength. Phosphor Bronze Shims provide excellent dimensional stability even under varying temperature conditions. They deliver outstanding performance in both low and high-stress environments.
The production of Phosphor Bronze Shims adheres to international standards such as ASTM B103 and B139, ensuring superior quality and consistency. They are available in various grades, tempers, and thicknesses to suit specific industrial requirements. Phosphor Bronze Shims are supplied in sheet, strip, or pre-cut forms for ease of application. They can be surface treated or coated for enhanced protection against oxidation. Phosphor Bronze Shims ensure high reliability and long-lasting performance in precision assemblies.
In conclusion, Phosphor Bronze Shims combine high strength, corrosion resistance, and excellent wear properties, making them an essential component in modern engineering. They are ideal for precision alignment, spacing, and load distribution in mechanical and electrical systems. Phosphor Bronze Shims offer dependable performance in harsh conditions, including marine and chemical industries. Their versatility and durability make them suitable for numerous industrial applications. Choosing Phosphor Bronze Shims guarantees precision, efficiency, and long-term reliability in every use.
Specification Table
| Property | Specification / Value | Unit |
|---|---|---|
| Alloy Type | Phosphor Bronze (Cu-Sn-P) | - |
| Tensile Strength | 550–700 | MPa |
| Yield Strength | 250–450 | MPa |
| Elongation | 10–30 | % |
| Hardness (Brinell) | 80–120 | HB |
| Density | 8.8 | g/cm³ |
| Melting Point | 890–950 | °C |
| Electrical Conductivity | 15–20 | % IACS |
| Corrosion Resistance | Excellent | - |
| Typical Thickness Range | 0.05 – 5.0 | mm |
Chemical Composition (Typical ranges for SSGrade)
Note: Values are typical ranges. Final composition will be confirmed on MTC provided per lot.
| Element | Composition Range | Unit |
|---|---|---|
| Copper (Cu) | 88–95 | % |
| Tin (Sn) | 5–11 | % |
| Phosphorus (P) | 0.01–0.35 | % |
| Lead (Pb) | ≤0.05 | % |
| Iron (Fe) | ≤0.20 | % |
| Others | ≤0.50 | % |
Mechanical Properties (Typical)
| Property | Value | Unit |
|---|---|---|
| Tensile Strength | 550–700 | MPa |
| Yield Strength | 250–450 | MPa |
| Elongation at Break | 10–30 | % |
| Hardness (Brinell) | 80–120 | HB |
| Fatigue Strength | 200–300 | MPa |
| Shear Strength | 350–500 | MPa |
| Modulus of Elasticity | 110–120 | GPa |
| Poisson's Ratio | 0.34 | - |
| Thermal Conductivity | 50–60 | W/m·K |
| Electrical Conductivity | 15–20 | % IACS |
Equivalent Grades
| Standard | Equivalent Grade | Notes |
|---|---|---|
| ASTM B103 | C51000, C52100 | Common phosphor bronze sheet/strip grades |
| EN / DIN | CuSn6, CuSn8 | European standard phosphor bronze grades |
| JIS | C5191, C5210 | Japanese industrial standard grades |
| BS | BS2872 CZ121, CZ122 | British Standard phosphor bronze grades |
| ISO | CuSn6, CuSn8 | International standard equivalents |
Dimension & Weight Chart (Selected common sizes)
Below is a representative chart showing outside diameter, wall thickness, inside diameter, cross-sectional area of metal and calculated weight per metre (kg/m). Values are calculated using density = 7.93 g/cm³ and are for guidance — use actual MTC values for procurement & engineering.
| Thickness (mm) | Width (mm) | Length (mm) | Weight (kg/m²) |
|---|---|---|---|
| 0.05 | 10–1000 | 10–2000 | 0.44 |
| 0.1 | 10–1000 | 10–2000 | 0.88 |
| 0.2 | 10–1000 | 10–2000 | 1.76 |
| 0.5 | 10–1000 | 10–2000 | 4.40 |
| 1.0 | 10–1000 | 10–2000 | 8.80 |
| 2.0 | 10–1000 | 10–2000 | 17.60 |
| 3.0 | 10–1000 | 10–2000 | 26.40 |
| 5.0 | 10–1000 | 10–2000 | 44.00 |
Types Of Phosphor Bronze Shims
Stainless Steel Phosphor Bronze Shims
Monel 400 Phosphor Bronze Shims
Hastelloy Phosphor Bronze Shims
Inconel 600 Phosphor Bronze Shims
Nickel Phosphor Bronze Shims
Super Duplex Phosphor Bronze Shims
Super Phosphor Bronze Shims
Monel K500 Phosphor Bronze Shims
Frequently Asked Questions (FAQ)
What are Phosphor Bronze Shims?
Phosphor bronze shims are thin, precision-engineered sheets or strips made from a copper-tin-phosphorus alloy, used to adjust spacing, alignment, and tolerances in mechanical and industrial assemblies.
What are the main advantages of Phosphor Bronze Shims?
They offer excellent corrosion resistance, high tensile strength, wear resistance, fatigue resistance, and thermal stability, making them ideal for precision applications in automotive, aerospace, and electrical industries.
Where are Phosphor Bronze Shims commonly used?
They are used in automotive transmissions, clutches, aerospace components, electrical connectors, relays, turbines, and heavy machinery where accurate spacing and alignment are critical.
Can Phosphor Bronze Shims be customized?
Yes, they can be manufactured in various thicknesses, lengths, widths, and shapes through processes like stamping, laser cutting, or machining to meet specific requirements.
How do I choose the right thickness for a Phosphor Bronze Shim?
The thickness depends on the required spacing or tolerance in the assembly. Dimension and weight charts or engineering calculations can help determine the correct thickness.
Are Phosphor Bronze Shims resistant to corrosion?
Yes, they have excellent corrosion and oxidation resistance, making them suitable for use in humid, marine, and chemically aggressive environments.
Phosphor Bronze Shims Supplier
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