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The selection of high-quality materials is critical in industrial applications. Using the right metal or alloy ensures durability and performance. Each material has unique mechanical properties that suit different environments. Corrosion resistance is often a deciding factor. Additionally, manufacturing processes influence the final strength and finish of components
Stainless steel is commonly used in construction and machinery due to its resistance to oxidation. Its ability to withstand high temperatures makes it ideal for certain industrial equipment. Regular maintenance further extends its lifespan. Moreover, stainless steel can be fabricated into various shapes and sizes, providing flexibility in design. Cost-effectiveness depends on the grade used.
Aluminum alloys are lightweight yet strong, making them suitable for aerospace and automotive applications. Their corrosion resistance is enhanced with anodizing treatments. Aluminum is easy to machine and weld. Thermal conductivity is another advantage in heat-sensitive environments. Engineers often prefer aluminum for components requiring both strength and low weight.
Copper and its alloys, such as brass and bronze, are excellent for electrical and plumbing applications. Copper’s high conductivity makes it essential in electrical systems. Brass offers both strength and corrosion resistance, suitable for fittings. Bronze, with its toughness, is used in marine environments. Each alloy has a specific niche depending on its properties.
Titanium, particularly Grade 2, is valued for its high strength-to-weight ratio. It resists corrosion even in acidic and chloride-rich environments. Medical and aerospace industries frequently utilize titanium components. Fabrication requires specialized tools due to its hardness. Its cost is higher than many common metals but justified by performance.
Nickel-based alloys, such as Inconel 625, are resistant to extreme heat and oxidation. These materials are ideal for gas turbines and chemical processing equipment. Their high strength at elevated temperatures ensures long-term reliability. Machining requires careful planning due to work-hardening tendencies. The upfront cost is balanced by performance in harsh conditions.
Duplex stainless steels, like S31803, combine ferritic and austenitic structures. This gives them excellent corrosion resistance and mechanical strength. They are commonly used in chemical and offshore applications. Weldability and toughness make them ideal for critical infrastructure. Regular inspection ensures performance under stress.
Plastic Nylon PTFE Shims are engineered for precision alignment and insulation in machinery. These shims provide excellent chemical resistance and low friction surfaces. They are lightweight yet durable, making them ideal for repetitive use. PTFE shims resist wear, temperature extremes, and corrosion. They are widely used in automotive, electrical, and industrial applications.
Specification Table
| Property | Plastic Shims | Nylon Shims | PTFE Shims |
|---|---|---|---|
| Material Type | Engineering Plastic | Polyamide (Nylon 6/6) | Polytetrafluoroethylene (PTFE) |
| Density | 1.2 – 1.5 g/cm³ | 1.14 g/cm³ | 2.1 – 2.3 g/cm³ |
| Hardness | Shore D 70–85 | Shore D 80–85 | Shore D 50–60 |
| Operating Temperature | -20°C to 80°C | -40°C to 120°C | -200°C to 260°C |
| Tensile Strength | 40 – 70 MPa | 75 – 90 MPa | 20 – 35 MPa |
| Chemical Resistance | Good | Good | Excellent |
| Moisture Absorption | Low | Moderate (2–4%) | Negligible |
| Applications | General industrial, spacing, leveling | High-load, wear-resistant machinery, automotive | Corrosive environments, chemical, food processing |
Chemical Composition (Typical ranges for SSGrade)
Note: Values are typical ranges. Final composition will be confirmed on MTC provided per lot.
| Material | Primary Component | C (%) | H (%) | N (%) | F (%) | O (%) | Other Elements (%) |
|---|---|---|---|---|---|---|---|
| Plastic Shims | Engineering Plastic (PE, PP, or PVC) | 40–75 | 5–12 | - | - | 15–55 | 0–5 |
| Nylon Shims | Polyamide (Nylon 6/6) | 69–72 | 11–12 | 12–13 | - | 0–1 | 0–2 |
| PTFE Shims | Polytetrafluoroethylene | 24 | 1–2 | - | 76 | 0–1 | 0–1 |
Mechanical Properties (Typical)
| Property | Plastic Shims | Nylon Shims | PTFE Shims |
|---|---|---|---|
| Tensile Strength | 40 – 70 MPa | 75 – 90 MPa | 20 – 35 MPa |
| Compressive Strength | 60 – 100 MPa | 90 – 120 MPa | 35 – 50 MPa |
| Flexural Strength | 50 – 90 MPa | 90 – 120 MPa | 25 – 40 MPa |
| Elongation at Break | 2 – 10% | 20 – 50% | 200 – 300% |
| Hardness (Shore D) | 70 – 85 | 80 – 85 | 50 – 60 |
| Impact Strength | Moderate | High | Low |
| Coefficient of Friction | 0.2 – 0.4 | 0.15 – 0.25 | 0.05 – 0.10 |
| Temperature Range | -20°C to 80°C | -40°C to 120°C | -200°C to 260°C |
Equivalent Grades
| Material | Grade/Type | Equivalent Standards | Applications |
|---|---|---|---|
| Plastic Shims | PE, PP, PVC | ASTM D4066, ISO 1043 | General industrial, spacing, leveling |
| Nylon Shims | Nylon 6, Nylon 6/6 | ASTM D418, ISO 1874 | High-load machinery, automotive, wear-resistant applications |
| PTFE Shims | PTFE (Virgin or Filled) | ASTM D4894, ISO 12086 | Corrosive environments, chemical processing, food machinery |
Dimension & Weight Chart (Selected common sizes)
Below is a representative chart showing outside diameter, wall thickness, inside diameter, cross-sectional area of metal and calculated weight per metre (kg/m). Values are calculated using density = 7.93 g/cm³ and are for guidance — use actual MTC values for procurement & engineering.
| Thickness (mm) | Width (mm) | Length (mm) | Plastic Shims Weight (kg/m²) | Nylon Shims Weight (kg/m²) | PTFE Shims Weight (kg/m²) |
|---|---|---|---|---|---|
| 0.5 | 50 | 100 | 0.03 | 0.029 | 0.105 |
| 1.0 | 50 | 100 | 0.06 | 0.058 | 0.210 |
| 2.0 | 50 | 100 | 0.12 | 0.116 | 0.420 |
| 3.0 | 50 | 100 | 0.18 | 0.174 | 0.630 |
| 5.0 | 50 | 100 | 0.30 | 0.290 | 1.050 |
| 10.0 | 50 | 100 | 0.60 | 0.580 | 2.100 |
Types Of Plastic-Nylon-PTFE Shimss and Tubes
Stainless Steel Shims
Monel 400 Steel Shims
Hastelloy Shims
Nickel Shims
Super Duplex Shims
Duplex Shims
Inconel 600 Shims
Monel K500 Shims
Frequently Asked Questions (FAQ)
What are Plastic, Nylon, and PTFE shims used for?
These shims are used for spacing, leveling, alignment, and vibration reduction in industrial machinery, automotive, aerospace, and manufacturing applications.
What materials are Plastic, Nylon, and PTFE shims made of?
Plastic shims are typically made from engineering plastics like PE, PP, or PVC. Nylon shims are made from polyamide (Nylon 6 or Nylon 6/6), and PTFE shims are made from polytetrafluoroethylene.
What are the benefits of Nylon shims over Plastic shims?
Nylon shims have higher tensile and compressive strength, better wear resistance, and can handle higher loads, making them suitable for heavy-duty applications.
Why choose PTFE shims?
PTFE shims offer excellent chemical resistance, low friction, and a wide operating temperature range, making them ideal for corrosive or high-temperature environments.
Can these shims be customized?
Yes, Plastic, Nylon, and PTFE shims can be cut to custom sizes, thicknesses, and shapes to meet specific machinery or industrial requirements.
Plastic Shims Supplier
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