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Super Duplex Stainless Steel Shims are precision-engineered components designed for applications requiring high strength and superior corrosion resistance. These shims are composed of a balanced microstructure of austenite and ferrite, offering twice the strength of standard austenitic stainless steels. Super Duplex Stainless Steel Shims perform exceptionally well in environments exposed to chloride-induced corrosion and high pressure. They ensure accurate alignment and spacing in heavy-duty mechanical assemblies. Super Duplex Stainless Steel Shims provide reliability, durability, and long-term performance under the most demanding industrial conditions.
Super Duplex Stainless Steel Shims exhibit outstanding resistance to pitting, crevice corrosion, and stress corrosion cracking. Their high chromium, molybdenum, and nitrogen content ensures excellent corrosion resistance even in harsh marine and chemical environments. Super Duplex Stainless Steel Shims are widely used in offshore oil rigs, desalination plants, and chemical processing industries. They maintain mechanical integrity under both oxidizing and reducing conditions. Super Duplex Stainless Steel Shims deliver exceptional performance where both strength and corrosion resistance are critical.
Super Duplex Stainless Steel Shims are known for their remarkable mechanical strength and toughness. Their superior yield and tensile strength allow the use of thinner sections without sacrificing performance. Super Duplex Stainless Steel Shims provide excellent fatigue resistance, making them ideal for dynamic and vibration-prone environments. They are used in power generation, heat exchangers, and pressure vessel systems. Super Duplex Stainless Steel Shims ensure structural stability and consistent load distribution in critical operations.
Super Duplex Stainless Steel Shims offer excellent weldability, machinability, and workability, enabling customization to meet specific design requirements. These shims can be easily cut, stamped, or formed into desired shapes and sizes. Super Duplex Stainless Steel Shims provide precise fitting and superior alignment in pumps, flanges, and valve assemblies. Their high resistance to wear and deformation enhances long-term reliability. Super Duplex Stainless Steel Shims are the preferred choice for precision engineering and mechanical support applications.
Super Duplex Stainless Steel Shims exhibit excellent thermal conductivity and reduced thermal expansion compared to conventional stainless steels. This ensures dimensional accuracy under fluctuating temperatures and high thermal loads. Super Duplex Stainless Steel Shims perform effectively in environments with both mechanical and thermal stress. They resist oxidation and scaling, even at elevated temperatures. Super Duplex Stainless Steel Shims maintain their structural integrity in heat exchangers, condensers, and industrial piping systems.
Super Duplex Stainless Steel Shims comply with international quality standards such as ASTM A240 and UNS S32750/S32760. They are available in various thicknesses, sizes, and finishes to meet diverse industrial needs. Super Duplex Stainless Steel Shims can be supplied in coil, sheet, or precision-cut formats. Their smooth surface finish ensures a perfect fit and reduces friction during assembly. Super Duplex Stainless Steel Shims guarantee high performance and consistency in critical mechanical setups.
Super Duplex Stainless Steel Shims are extensively used in industries such as petrochemical, marine, oil and gas, and water treatment. Their excellent corrosion resistance makes them ideal for submerged and saline environments. Super Duplex Stainless Steel Shims maintain excellent resistance to erosion and abrasion. They provide exceptional stability and prevent distortion under mechanical pressure. Super Duplex Stainless Steel Shims ensure the safety and longevity of industrial equipment in harsh operating conditions.
Specification Table
| Property | Unit | Value |
|---|---|---|
| Grade | - | 2507 (Super Duplex) |
| Density | g/cm³ | 7.8 |
| Tensile Strength | MPa | 800 – 900 |
| Yield Strength | MPa | 550 – 700 |
| Elongation | % | 25 – 30 |
| Hardness | HB | 250 – 300 |
| Impact Strength (Charpy V) | J | 120 – 150 |
| Corrosion Resistance | - | Excellent in chloride environments |
| Temperature Range | °C | -50 to 300 |
Chemical Composition (Typical ranges for SSGrade)
Note: Values are typical ranges. Final composition will be confirmed on MTC provided per lot.
| Element | Percentage (%) |
|---|---|
| Carbon (C) | ≤ 0.03 |
| Manganese (Mn) | ≤ 1.0 |
| Silicon (Si) | ≤ 0.8 |
| Chromium (Cr) | 24 – 26 |
| Nickel (Ni) | 6 – 8 |
| Molybdenum (Mo) | 3 – 5 |
| Nitrogen (N) | 0.24 – 0.32 |
| Iron (Fe) | Balance |
| Copper (Cu) | ≤ 0.5 |
Mechanical Properties (Typical)
| Property | Unit | Typical Value |
|---|---|---|
| Tensile Strength (UTS) | MPa | 800 – 900 |
| Yield Strength (0.2% offset) | MPa | 550 – 700 |
| Elongation (A5) | % | 25 – 30 |
| Hardness (Brinell) | HB | 250 – 300 |
| Impact Strength (Charpy V) | J | 120 – 150 |
| Modulus of Elasticity | GPa | 200 |
| Poisson’s Ratio | - | 0.28 |
| Fatigue Strength | MPa | 350 – 400 |
Equivalent Grades
| Standard | Equivalent Grade |
|---|---|
| AISI / ASTM | S32750 / UNS S32750 |
| EN / DIN | 1.4410 / X2CrNiMoN25-7-4 |
| JIS | SUS32750 |
| ISO | 2507 |
| BS | EN 10088-1:2507 |
Dimension & Weight Chart (Selected common sizes)
Below is a representative chart showing outside diameter, wall thickness, inside diameter, cross-sectional area of metal and calculated weight per metre (kg/m). Values are calculated using density = 7.93 g/cm³ and are for guidance — use actual MTC values for procurement & engineering.
| Thickness (mm) | Width (mm) | Length (mm) | Weight (kg/m²) |
|---|---|---|---|
| 0.5 | 10 – 1000 | 100 – 3000 | 3.9 |
| 1.0 | 10 – 1000 | 100 – 3000 | 7.8 |
| 1.5 | 10 – 1000 | 100 – 3000 | 11.7 |
| 2.0 | 10 – 1000 | 100 – 3000 | 15.6 |
| 3.0 | 10 – 1000 | 100 – 3000 | 23.4 |
| 4.0 | 10 – 1000 | 100 – 3000 | 31.2 |
| 5.0 | 10 – 1000 | 100 – 3000 | 39.0 |
Types Of Super Duplex Stainless Steel Shimss and Tubes
Stainless Steel Super Duplex Shims
Monel 400 K400 Super Duplex Shims
Hastelloy Super Duplex Shims
Inconel 600 Super Duplex Shims
Nickel super Duplex Shims
Super Duplex Stainless Steel Shims
Duplex Stainless Steel Shims
Monel K500 Shims
Frequently Asked Questions (FAQ)
What are Super Duplex Stainless Steel Shims?
Super Duplex Stainless Steel Shims are precision components made from 2507 grade stainless steel, combining high strength with excellent corrosion resistance. They are used to fill gaps, provide alignment, or distribute load in industrial assemblies.
What is the chemical composition of Super Duplex 2507 Shims?
The typical chemical composition includes 24–26% Chromium, 6–8% Nickel, 3–5% Molybdenum, 0.24–0.32% Nitrogen, ≤0.03% Carbon, and the balance Iron. This provides excellent corrosion resistance and high strength.
What are the key mechanical properties?
Super Duplex shims have a tensile strength of 800–900 MPa, yield strength of 550–700 MPa, elongation of 25–30%, Brinell hardness of 250–300 HB, and high impact resistance of 120–150 J.
Where are these shims commonly used?
They are used in oil & gas, marine, chemical, and petrochemical industries for flanges, valves, pumps, pipe supports, and other high-stress or corrosive applications.
What makes Super Duplex shims superior to other stainless steels?
They offer double the strength of standard austenitic stainless steel and superior resistance to chloride-induced corrosion, pitting, and stress corrosion cracking.
What sizes and thicknesses are available?
These shims are available in thicknesses ranging from 0.5 mm to 5 mm, with customizable widths and lengths up to 1000 mm wide and 3000 mm long, depending on project requirements.
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