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Super Duplex Steel 32760 Ferrule Fittings are advanced components engineered to deliver exceptional performance in high-pressure and corrosive environments. They are manufactured from a super duplex stainless steel alloy that contains a balanced mix of austenitic and ferritic phases, providing excellent strength and superior corrosion resistance. These fittings are known for their outstanding resistance to pitting, crevice corrosion, and stress corrosion cracking, especially in chloride-rich environments. They are widely utilized in offshore platforms, desalination plants, and chemical industries. Their ability to handle aggressive conditions ensures long-term reliability and safety in critical applications.
These ferrule fittings are manufactured according to stringent standards such as ASTM A182 and ASME SA182, ensuring consistent quality and performance. Super Duplex 32760 offers high tensile and yield strength, approximately twice that of standard austenitic stainless steels. The alloy’s composition, enriched with chromium, molybdenum, and tungsten, enhances resistance against oxidation and scaling at elevated temperatures. Ferrule fittings made from this material exhibit excellent weldability and machinability. They are available in multiple designs, including unions, elbows, tees, and adapters, to cater to various system requirements.
The primary advantage of Super Duplex Steel 32760 Ferrule Fittings lies in their ability to withstand highly corrosive environments, including those containing seawater and acidic chemicals. The alloy’s microstructure resists chloride-induced corrosion, making it ideal for marine and offshore applications. Its mechanical strength allows it to perform efficiently under high pressure and fluctuating temperature conditions. Industries such as petrochemical, power generation, and oil & gas rely on these fittings for dependable and leak-proof connections. Their exceptional durability significantly reduces maintenance and replacement costs.
The design of these ferrule fittings involves two critical components – the front ferrule and the back ferrule – which compress against the tubing to form a strong and secure seal. This double ferrule mechanism ensures excellent resistance to vibration, thermal cycling, and pressure variations. It eliminates the need for welding, making assembly and disassembly quick and convenient during maintenance operations. Each fitting is precision-engineered to achieve a perfect alignment and leak-proof connection. The smooth internal finish reduces flow restriction and pressure drop, enhancing system efficiency and reliability.
Super Duplex Steel 32760 Ferrule Fittings are supplied in various sizes, pressure classes, and end connections to meet diverse industrial demands. These fittings are tested rigorously through hydrostatic, pneumatic, and non-destructive testing to ensure superior quality. The combination of high strength and ductility allows them to perform well even in dynamic systems exposed to extreme stress. They comply with international standards like ANSI, DIN, and BS, ensuring compatibility with global piping systems. The fittings can also be customized in dimensions and surface finish as per application requirements.
These ferrule fittings find extensive applications across industries that demand reliability and longevity. They are commonly used in desalination systems, offshore drilling rigs, chemical processing plants, heat exchangers, and marine engineering. Their ability to resist erosion and corrosion under saline conditions makes them indispensable for coastal and underwater operations. The fittings maintain stability and integrity even in systems containing hydrogen sulfide or other aggressive agents. Their robust design and resistance to fatigue make them suitable for critical process control and instrumentation systems.
Proper installation and maintenance are essential for maximizing the life of Super Duplex Steel 32760 Ferrule Fittings. Using compatible tubing materials and following recommended torque levels help achieve secure, leak-tight connections. Routine inspection ensures early detection of any signs of wear or corrosion. These fittings provide an ideal balance between cost and performance, making them a preferred choice for modern industrial applications. With their superior strength, corrosion resistance, and long service life, Super Duplex 32760 Ferrule Fittings offer unmatched reliability in the most challenging environments.
Specification Table
| Property | Specification |
|---|---|
| Material Grade | Super Duplex Stainless Steel S32760 |
| Standards | ASTM A182, ASME B16.11 |
| Type | Ferrule Fittings |
| Dimensions | 1/8" to 4" (custom sizes available) |
| End Connections | Socket Weld / Butt Weld / Threaded |
| Pressure Rating | Class 1500 / 2500 |
| Temperature Range | -50°C to 300°C |
| Surface Finish | Polished / Pickled & Passivated |
| Corrosion Resistance | Excellent in chloride, acid, and seawater environments |
| Applications | Chemical, Oil & Gas, Marine, Offshore, Desalination |
Chemical Composition (Typical ranges for SS32760)
Note: Values are typical ranges. Final composition will be confirmed on MTC provided per lot.
| Element | Percentage (%) |
|---|---|
| Carbon (C) | ≤ 0.03 |
| Manganese (Mn) | ≤ 1.20 |
| Phosphorus (P) | ≤ 0.03 |
| Sulfur (S) | ≤ 0.02 |
| Silicon (Si) | 0.50 – 1.00 |
| Chromium (Cr) | 24 – 26 |
| Molybdenum (Mo) | 6 – 6.5 |
| Nickel (Ni) | 6 – 7.5 |
| Nitrogen (N) | 0.24 – 0.32 |
| Copper (Cu) | ≤ 1 |
Mechanical Properties (Typical)
| Property | Value |
|---|---|
| Tensile Strength (UTS) | 900 – 1,100 MPa |
| Yield Strength (0.2% offset) | 620 – 750 MPa |
| Elongation (in 50mm) | 25 – 30% |
| Hardness (HRB) | ≤ 350 |
| Impact Strength (Charpy V-notch) | ≥ 100 J at 20°C |
| Modulus of Elasticity | 200 GPa |
| Density | 8.0 g/cm³ |
| Operating Temperature | -50°C to 300°C |
Equivalent Grades
| Standard | Equivalent Grade |
|---|---|
| ASTM / ASME | S32760 / UNS S32760 |
| EN / European Standard | 1.4501 / X2CrNiMoCuN 25 7 4 |
| ISO | 32760 |
| JIS (Japanese Standard) | SUS32760 |
| DIN (German Standard) | 1.4501 |
Dimension & Weight Chart (Selected common sizes)
Below is a representative chart showing outside diameter, wall thickness, inside diameter, cross-sectional area of metal and calculated weight per metre (kg/m). Values are calculated using density = 7.93 g/cm³ and are for guidance — use actual MTC values for procurement & engineering.
| Nominal Size (inch) | Outer Diameter (mm) | Wall Thickness (mm) | Weight per Piece (kg) |
|---|---|---|---|
| 1/8" | 10.3 | 2.3 | 0.05 |
| 1/4" | 12.7 | 2.6 | 0.08 |
| 3/8" | 17.2 | 2.9 | 0.12 |
| 1/2" | 21.3 | 3.2 | 0.18 |
| 3/4" | 26.9 | 3.6 | 0.25 |
| 1" | 33.7 | 4.0 | 0.40 |
| 1 1/4" | 42.4 | 4.5 | 0.65 |
| 1 1/2" | 48.3 | 4.8 | 0.85 |
| 2" | 60.3 | 5.0 | 1.20 |
| 2 1/2" | 76.1 | 5.6 | 1.80 |
| 3" | 88.9 | 6.0 | 2.50 |
| 4" | 114.3 | 6.5 | 4.00 |
Types Of Stainless Steel 32760 Ferrule Fittingss and Tubes
Stainless Steel Ferrule Fitting
Monel 400 Ferrule Fitting
Hastelloy Ferrule Fitting
Nickel Ferrule Fitting
Super Duplex Ferrule Fitting
Duplex Ferrule Fitting
Inconel 600 Ferrule Fitting
Monel K500 Ferrule Fitting
Frequently Asked Questions (FAQ)
What is Super Duplex Steel 32760?
Super Duplex Steel 32760 (S32760) is a high-performance duplex stainless steel known for its exceptional corrosion resistance, high strength, and durability. It is commonly used in chemical, oil & gas, and marine applications.
What are ferrule fittings?
Ferrule fittings are precision-engineered connectors used in piping systems to join tubes or pipes without welding. They ensure leak-proof connections and are widely used in high-pressure and corrosive environments.
What industries use S32760 ferrule fittings?
S32760 ferrule fittings are used in chemical processing, oil & gas, offshore and marine industries, desalination plants, and power generation due to their corrosion resistance and mechanical strength.
What are the advantages of S32760 ferrule fittings?
Key advantages include excellent resistance to pitting and crevice corrosion, high tensile and yield strength, long service life, and suitability for harsh industrial environments.
Are S32760 ferrule fittings compatible with standard pipe systems?
Yes, these ferrule fittings are designed to be compatible with standard ferrule systems and piping dimensions, providing easy installation and reliable connections.
What standards do S32760 ferrule fittings meet?
They conform to international standards such as ASTM A182, ASME B16.11, and ISO, ensuring quality, safety, and performance in industrial applications.
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