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Titanium Grade 5, also known as Ti-6Al-4V, is the most widely used titanium alloy due to its excellent combination of strength, toughness, and corrosion resistance. This alloy contains 6% aluminum and 4% vanadium, enhancing its heat resistance and mechanical performance. Titanium Grade 5 angles and channels are highly preferred in industries where weight saving and high structural integrity are critical. These sections exhibit outstanding performance under both static and dynamic loading conditions. Their low density and high tensile strength make them ideal replacements for heavier metals like stainless steel. The material offers superior fatigue and crack propagation resistance in demanding environments. It is suitable for applications requiring lightweight yet durable metal profiles.

Titanium Grade 5 Angle and Channel sections are designed for use in high-performance environments such as aerospace, marine, and medical industries. They are known for their ability to withstand extreme conditions, including high temperatures and corrosive atmospheres. The alloy’s excellent weldability and formability allow it to be shaped into complex structural forms without loss of strength. These profiles can be fabricated to meet exacting dimensional tolerances for precision assemblies. Due to its non-magnetic and biocompatible nature, Ti-6Al-4V is also used in surgical instruments and implants. The combination of low weight and high stiffness ensures stability in mechanical and structural frameworks. Each angle and channel provides superior resistance to seawater and oxidizing environments.

The mechanical properties of Titanium Grade 5 make it an exceptional choice for structural frameworks and support systems. It has a tensile strength of around 900 MPa and maintains high yield strength at elevated temperatures. Its elasticity and fracture toughness make it capable of absorbing stress without failure. The alloy’s excellent strength-to-weight ratio allows engineers to design lighter components with comparable performance. These advantages make Ti-6Al-4V ideal for load-bearing and vibration-sensitive applications. Titanium Grade 5 angles and channels also maintain their strength even after prolonged use under fatigue conditions. This ensures a long service life with minimal maintenance requirements.

In terms of corrosion resistance, Titanium Grade 5 offers unmatched performance across various environments. It forms a stable and self-healing oxide layer that protects against oxidation, chloride attack, and acidic corrosion. This property makes it highly suitable for marine, offshore, and chemical processing applications. Unlike other alloys, Ti-6Al-4V retains its corrosion resistance even after fabrication and welding. It can resist saltwater, oxidizing acids, and many industrial chemicals with ease. The durability of this protective layer contributes significantly to the alloy’s long-term stability. As a result, maintenance and repair costs are significantly reduced in long-term operations.

Titanium Grade 5 (Ti-6AI-4V) Angle Channels and Tubes

Fabrication and machining of Titanium Grade 5 Angle and Channel require specialized tools and techniques. The material’s high strength and low thermal conductivity demand controlled cutting speeds and cooling processes. Welding is typically performed using inert gas shielding methods to prevent contamination. It can be machined into precise shapes using CNC or laser cutting systems for customized projects. The alloy is compatible with TIG, MIG, and laser welding for joining and assembly. Cold working should be done cautiously to maintain microstructural integrity. Proper handling and tooling are necessary to avoid galling or surface contamination during fabrication.

Titanium Grade 5 Angles and Channels are available in a variety of sizes, finishes, and specifications. Standard dimensions include equal and unequal angles, as well as U-channels with varying flange widths. Finishes such as mill, polished, or sandblasted surfaces can be provided based on customer needs. They are often supplied with mill test certificates confirming mechanical and chemical properties. Custom machining and cutting services are available for precision projects or large-scale installations. These components can be supplied to ASTM, AMS, or ISO standards depending on industry requirements. Stock availability and delivery schedules depend on the order quantity and finish type.

Applications of Titanium Grade 5 (Ti-6Al-4V) Angles and Channels span across aerospace, defense, and marine industries. In aerospace, they are used for structural supports, landing gear brackets, and fuselage reinforcements. Marine industries utilize them for seawater-resistant frames, boat structures, and offshore installations. In medical technology, the alloy is employed for surgical instruments and orthopedic devices. The automotive and motorsport sectors value Ti-6Al-4V for its strength and weight-saving benefits. Chemical plants use it in corrosion-resistant frames and piping systems. Overall, these sections represent reliability, precision, and superior performance in demanding applications.

Specification Table

Specification Details
Product Name Titanium Grade 5 (Ti-6Al-4V) Angle & Channel
Standard ASTM B265, ASTM B348, AMS 4928, ASME SB-265
Grade Grade 5 (Ti-6Al-4V)
Material Type Alpha-Beta Titanium Alloy
Form Angle (L-Shape), Channel (U-Shape / C-Shape)
Size Range Angles: 20 mm × 20 mm to 150 mm × 150 mm
Channels: 25 mm × 25 mm × 3 mm to 200 mm × 100 mm × 10 mm
Thickness 3 mm to 12 mm (custom sizes available)
Length Up to 6 meters (or as per customer requirement)
Finish Mill Finish, Polished, Pickled, Sandblasted, or Custom
Density 4.43 g/cm³
Melting Point 1660 °C (3020 °F)
Tensile Strength Approx. 900 MPa (Min)
Yield Strength Approx. 830 MPa (Min)
Elongation 10% (Min)
Hardness Approx. 349 HB
Corrosion Resistance Excellent in oxidizing, marine, and chloride environments
Applications Aerospace Structures, Marine Equipment, Chemical Processing, Medical Devices, Motorsport Components
Certification EN 10204 3.1 / 3.2, NACE MR0175, ISO 9001 Certified

Chemical Composition (Typical ranges for SSIS)

Note: Values are typical ranges. Final composition will be confirmed on MTC provided per lot.

Element Symbol Percentage (%)
Aluminum Al 5.50 – 6.75
Vanadium V 3.50 – 4.50
Iron Fe 0.25 max
Oxygen O 0.20 max
Carbon C 0.08 max
Nitrogen N 0.05 max
Hydrogen H 0.015 max
Titanium (Balance) Ti Remainder

Mechanical Properties (Typical)

Property Metric Values Imperial Values
Tensile Strength (Min) 895 MPa 130,000 psi
Yield Strength (Min) 828 MPa 120,000 psi
Elongation at Break 10 – 14% 10 – 14%
Reduction of Area 25 – 35% 25 – 35%
Modulus of Elasticity 113.8 GPa 16.5 × 106 psi
Hardness (Brinell) ~349 HB ~349 HB
Poisson’s Ratio 0.34 0.34
Density 4.43 g/cm³ 0.16 lb/in³
Melting Point 1660 °C 3020 °F
Operating Temperature (Max) 400 °C 752 °F

Equivalent Grades

Standard Grade / Designation Description
UNS R56400 Unified Numbering System designation for Ti-6Al-4V
ASTM Grade 5 / B265, B348 Standard specification for titanium and titanium alloy bars, plates, and sheets
AMS 4928 Aerospace Material Specification for Ti-6Al-4V alloy bars and forgings
ASME SB-265 ASME specification for titanium and titanium alloy plates, sheets, and strips
EN 3.7165 European designation for Ti-6Al-4V alloy
ISO Ti-6Al-4V Grade 5 International Organization for Standardization grade for alpha-beta titanium alloy
BS TA11 British Standard equivalent for titanium alloy Ti-6Al-4V
DIN 3.7164 / 3.7165 German standard designation for titanium alloy Grade 5
JIS Type 60 (Ti-6Al-4V) Japanese Industrial Standard equivalent

Dimension & Weight Chart (Selected common sizes)

Below is a representative chart showing outside diameter, wall thickness, inside diameter, cross-sectional area of metal and calculated weight per metre (kg/m). Values are calculated using density = 7.93 g/cm³ and are for guidance — use actual MTC values for procurement & engineering.

Size (mm) Thickness (mm) Leg A (mm) Leg B (mm) Theoretical Weight (kg/m) Type
20 × 20 × 3 3 20 20 0.35 Equal Angle
25 × 25 × 3 3 25 25 0.45 Equal Angle
40 × 40 × 4 4 40 40 0.96 Equal Angle
50 × 50 × 5 5 50 50 1.55 Equal Angle
65 × 65 × 6 6 65 65 2.45 Equal Angle
75 × 50 × 6 6 75 50 2.15 Unequal Angle
100 × 100 × 8 8 100 100 4.90 Equal Angle
150 × 150 × 10 10 150 150 10.90 Equal Angle
100 × 50 × 5 5 100 50 3.10 Channel (U Type)
150 × 75 × 6 6 150 75 5.85 Channel (U Type)
200 × 100 × 8 8 200 100 9.60 Channel (U Type)
250 × 125 × 10 10 250 125 15.20 Channel (U Type)
300 × 150 × 12 12 300 150 21.40 Channel (U Type)
Types Of Titanium Grade 5 (Ti-6AI-4V) Angal channel
Seamless Equal

Stainless Steel Angal & channel

Welded Equal

Monel 400 Angal & channel

ERW Equal

Inconel 600 Angal & channel

EFW Equal

Titanium Grade Angal & channel

Seamless Tube

Super Duplex Angal & channel

Welded Tube

Duplex Angal & channel

Capillary Tube

Nickel Angal & channel

Heat Exchanger Tubes

Monel K500 Angal & channel

Frequently Asked Questions (FAQ)

1. What is Titanium Grade 5 (Ti-6Al-4V)?

Titanium Grade 5, also called Ti-6Al-4V, is an alpha-beta titanium alloy containing approximately 6% aluminum and 4% vanadium. It is the most commonly used structural titanium alloy because it provides a high strength-to-weight ratio. Grade 5 offers excellent corrosion resistance, good fatigue performance and reasonable formability. It is widely specified in aerospace, medical, marine and high-performance industrial applications. The alloy can be supplied as bars, plates, angles and channels fabricated to tight tolerances. Typical certifications include ASTM, AMS and EN/ISO equivalents to ensure quality and traceability. Heat treatment and special processing are used to tailor mechanical properties for critical parts.

2. What are common applications for Ti-6Al-4V angles and channels?

Common uses include aircraft fittings, structural supports, brackets, and frames where weight savings are crucial. Marine structures, seawater-resistant frames and offshore components often use Grade 5 for corrosion resistance. Medical fixtures, surgical instruments and some implant components exploit its biocompatibility. Motorsport and high-performance automotive parts use it to reduce mass while preserving stiffness. Chemical and process equipment benefit from its resistance to many aggressive media. Prototype and precision fixtures also use machined angles and channels for accurate assemblies. Where durability and long service life are required, Grade 5 is a preferred choice.

3. What mechanical properties should I expect?

Typical minimum tensile strength is around 895 MPa and yield strength about 828 MPa for commonly supplied conditions. Elongation at break typically falls in the 10–14% range depending on temper and processing. The modulus of elasticity is approximately 113.8 GPa, providing good stiffness for many structural uses. Density is about 4.43 g/cm³, substantially lower than steels of comparable strength. Hardness and fatigue life vary with heat treatment and fabrication history. Design engineers commonly use these values with safety factors for load-bearing calculations. Always verify values against the mill test certificate for the specific lot used in production.

4. How does Titanium Grade 5 resist corrosion?

Ti-6Al-4V forms a stable, self-healing titanium oxide film that protects it from oxidizing and many corrosive environments. It performs especially well in seawater, chloride-containing media and oxidizing acids. The passive layer reforms quickly if damaged, preserving long-term resistance. However, it can be susceptible in strongly reducing acids under certain conditions—consult corrosion charts for specifics. Proper design to avoid crevices and galvanic couples with dissimilar metals improves longevity. Surface treatment and isolation materials further reduce galvanic risk in assemblies. Regular inspection in critical service can detect early issues before failure occurs.

5. Can Titanium Grade 5 be welded and fabricated easily?

Yes — Ti-6Al-4V is weldable using controlled methods such as TIG (GTAW) with inert gas shielding to avoid contamination. Welding and fabrication require clean workshop practices and dedicated tooling to prevent iron/copper contamination. Machining is straightforward with appropriate tooling, cutting speeds and coolant strategies due to low thermal conductivity. Forming is possible but spring-back and work hardening must be considered during design and tooling. Heat treatment and stress relief after fabrication can be applied when required to optimize properties. Skilled welders and documented procedures are essential for structural or safety-critical welds. Always follow supplier and specification guidance for filler metals and post-weld inspection.

Angle Channels Supplier

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Angle Channels Exporter

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